Components for the Food Processing ... - Samson Controls Inc.

1 Components for the food Processing and pharmaceutical IndustriesCATALOGSMART IN FLOW 2016 AppendixControl Cabinets and Automation SolutionsSolenoid Valve IslandsSolenoid ValvesPositionersPneumatic ActuatorsTransmitters and Temperature SensorsSteam ConditioningSelf-operated Pressure Regulators for the food Processing IndustryPneumatic control Valves for Aseptic ApplicationsPneumatic control Valves for Hygienic and Energy ApplicationsPneumatic control Valves for Plant EngineeringSelection CriteriaValve FeaturesApplicationOverview3936353430282 625242114129765 Pneumatic control Valves for Hygienic and Aseptic Applications15 Valve Accessories32 1 Components for the food Processingand pharmaceutical IndustriesContentsComponents for the food Processing and pharmaceutical IndustriesOverview5 ApplicationUtility networksHygienic valves for food processingAseptic valves for the pharmaceutical industrySelf-operated pressure regulators6 Valve FeaturesValve bodySurface finishesPlugs and throttling elements7 End connections8 Selection CriteriaOverview9 Pneumatic control Valves for Plant EngineeringSeries V2001 and Series 240 Valves126[RG| 1P QHH 8 CNXG6[RG| #PING 5 GCV 8 CNXG6[RG| )]]]

2 NQDG 8 CNXG Pneumatic control Valves for Hygienic and Energy Applications6[RG| &KCRJTCIO 8 CNXG14 Pneumatic control Valves for Hygienic and Aseptic Applications6[RG *[IKGPKE #PING 8 CNXG156[RG #UGRVKE #PING 8 CNXG196[RG #UGRVKE #PING 8 CNXG20 Pneumatic control Valves for Aseptic Applications5'& 5 VGTKRWT 5 GTKGU &KCRJTCIO 8 CNXGU215'& -/# 5 GTKGU &KCRJTCIO 8 CNXGU225'& -/& 5 GTKGU &KCRJTCIO 8 CNXGU Self-operated Pressure Regulators for the food Processing Industry6[RG| CPF 6[RG| 'ZEGUU 2 TGUUWTG 8 CNXGU6[RG| CPF 6[RG| 2 TGUUWTG 4 GFWEKPI Valves24 Steam Conditioning6[RG| &GUWRGTJGCVGT6[RG| 5 VGCO EQPXGTVKPI 8 CNXG25 Transmitters and Temperature Sensors6[RG| 6 TCPUOKVVGT266[RG| (CUV TGURQPUG 6 GORGTCVWTG 5 GPUQT6[RGU| CPF (CUV TGURQPUG 6 GORGTCVWTG Sensors27 Pneumatic Actuators6[RGU| CPF 2 PGWOCVKE #EVWCVQTU286[RG 2 PGWOCVKE #EVWCVQT29 Positioners2 PGWOCVKE 'NGEVTQRPGWOCVKE #PCNQI CPF &KIKVCN Positioners 'NGEVTQRPGWOCVKE RQUKVKQPGT 6[RG| EQODKPGF YKVJ 6[RG| 2 PGWOCVKE #EVWCVQT Valve AccessoriesElectropneumatic converters, limit switches, solenoid valves, lock-up valve, potentiometer.))]]]]]]]]]]]]]]]]]]

3 Supply pressure TGIWNCVQT UGTXKEG WPKV HKNVGT TGIWNCVQT KPUVTWOGPV CKT tank 3 ContentsSolenoid Valves6[RG| CPF 6[RG| 5 QNGPQKF 8 CNXGU Solenoid Valve Islands6[RG| 5 QNGPQKF 8 CNXG +UNCPFS olenoid valve island with bus connection as on-site station control Cabinets and Automation Solutions6418+5| CPF 6418+5| +PFWUVTKCN %QPVTQNNGTU 6[RG| /GCUWTKPI CPF %QPVTQN 5 VCVKQP Appendix I%QORNKCPEG QXGTXKGY Valve sizing41)NQUUCT[ Appendix II5#/510 RTQFWEV TCPIG465#/510 UWDUKFKCTKGU TGRTGUGPVCVKXGU CPF UGTXKEG facilities worldwide47+PFGZ515 RGEK ECVKQPU UWDLGEV VQ EJCPIG YKVJQWV PQVKEG 4 5 Components for the food Processing and pharmaceutical IndustriesOverviewThe Samson product range includes valves designed for the food Processing and pharmaceutical industries as well as for the energy supply of production plants.]]]]]

4 The valves are manufactured in all common materials and comply with DIN and ANSI ensure that valves are positioned exactly according to the control signal, positioners with an electric signal input or connected to common bus networks are used. Valves can be upgraded with accessories, such as limit switches or position catalog provides you with an overview of Samson 's product range designed for this URGEKCNK\GF GNF +V EQPVCKPU DCEMITQWPF KPHQTOCVKQP QP VJG URGEKCN HGCVWTGU QH VJGUG XCNXGU and an extensive glossary to explain terms and abbreviations frequently used in the food Processing and pharmaceutical selection tables and tables listing the technical data include references to data sheets and other documentation.

5 Which provide detailed information on the Processing plantPharmaceutical plant6 ApplicationUtility networks8 CPF 6[RG| 8 CNXGU EQPVTQN VJG UWRRN[ QH CKT YCVGT UVGCO QT TGHTKIGTCPVU WVKNKV[ networks) in production plants. The valves can be used with either pneumatic or electric valves for food processing5#/510 JCU C TCPIG QH XCNXGU FGUKIPGF VQ OGGV VJG URGEK E TGSWKTGOGPVU QH VJG HQQF RTQEGUUKPI KPFWUVT[ 6 JKU TCPIG KPENWFGU VJG 6[RG| &KCRJTCIO 8 CNXG UGG 6| 6[RG| *[IKGPKE #PING 8 CNXG UGG 6| CPF 6| CPF 6[RG| #UGRVKE #PING 8 CNXG UGG 6| 6| CPF 6| 6JG XCNXGU ECP DG FGNKXGTGF YKVJ EQOOQP GPF EQPPGEVKQPU UWEJ CU CPIGU J[IKGPKE EQWRNKPIU 6TK %NCOR connections, and welding CPF FGUKIP CTG EGTVK GF VQ EQORN[ YKVJ TGIWNCVKQPU UVKRWNCVGF D[ (&# '*'&)]]]]]]]]]]]

6 # GVE Aseptic valves for the pharmaceutical industry5#/510 U 6[RG| CPF 6[RG| #UGRVKE #PING 8 CNXGU CU YGNN CU VJG FKCRJTCIO XCNXGU D[ QWT RCTVPGT 5'& (NQY %QPVTQN YGTG FGXGNQRGF URGEK ECNN[ HQT CUGRVKE applications in the food Processing and pharmaceutical OGGV YKVJ VJG UVTKPIGPV (&# CPF '*'&) TGSWKTGOGPVU VJG XCNXG DQFKGU CTG OCFG QH UVCKPNGUU UVGGN CPF YGVVGF UWTHCEGU CTG RTGEKUKQP NCVJGF QT RQNKUJGF 6JG ECXKV[ HTGG XCNXG DQFKGU CTG FGUKIPGF HQT %+2 ENGCPKPI KP RNCEG QT 5+2 UVGTKNK\CVKQP KP RNCEG 6JG XCNXGU CTG UGNH FTCKPKPI YJGP KPUVCNNGF EQTTGEVN[ #P '2&/ QT 26(' FKCRJTCIO UGCNU QHH VJG XCNXG HTQO VJG CEVWCVQT CPF RTGXGPVU CP[ process medium from escaping to the atmosphere.))]]]]]]]

7 The diaphragm used in diaphragm valves also functions as the throttling with the hygienic valves, these valves come with end connections designed as detach CDNG QT RGTOCPGPV VVKPIU Self-operated pressure regulators6JG 6[RG| 2 TGUUWTG 4 GIWNCVQTU CTG WUGF KP VJG HQQF RTQEGUUKPI CPF RJCTOCEGWVKECN industries as excess pressure or pressure reducing ECXKV[ HTGG DQFKGU QH VJG TGIWNCVQTU CTG OCFG QH UVCKPNGUU UVGGN 9 GVVGF UWTHCEGU CTG GKVJGT RTGEKUKQP NCVJGF QT RQNKUJGF The set point can be adjusted mechanically or UVGO QH VJG TGIWNCVQT ECP DG NQEMGF KP RNCEG VQ MGGR VJG RNWI QRGP HQT VJG %+2 QT 5+2 V2001 globe valve6[RG| #UGRVKE 8 CNXG5'& 5 VGTKRWT #UGRVKE 8 CNXG6[RG| 2 TGUUWTG 4 GIWNCVQT]]]]

8 With pneumatic set point adjustment 7 Valve FeaturesValve body6JG XCNXGU CTG CXCKNCDNG KP CNN EQOOQP CPF URGEK GF OCVGTKCNU 9 JKNG XCNXGU KPVGPFGF HQT controlling the supply of water or steam in plants have bodies made of cast iron or cast steel, hygienic and aseptic valves are manufactured in stainless steel to meet stringent re quirements. These valves have bodies made from investment castings, forged steel, or bar UVQEM VQ OGGV URGEK E TGSWKTGOGPVU 5 WTHCEG PKUJGUIn hygienic and, in particular, aseptic applications, the valves must be cleaned or sterilized VQ OGGV %+2 QT 5+2 TGSWKTGOGPVU 6JG XCNXGU UWTHCEG PKUJ OWUV DG FGUKIPGF VQ RTGXGPV VJG process medium from sticking to the inside of the valve and to minimize external contami nation.

9 The valve surface can be machined to achieve a surface roughness down to 4C| | O 6JG UVCPFCTF TQWIJPGUU KU 4C| | O Machining6JG TGSWKTGF SWCNKV[ QH VJG UWTHCEG PKUJ KU CEJKGXGF D[ OCEJKPKPI QT OCPWCNN[ RQNKUJ ing the surfaces. Favored methods include glass bead blasting and precision lathing. Electropolishing6JG OGEJCPKECNN[ RQNKUJGF XCNXG DQF[ G I YKVJ ITKV CDTCUKXGU KU KOOGTUGF KP CP GNGEVTQN[VG DCVJ CPF C &% RQYGT UWRRN[ KU CRRNKGF 6JG GNGEVTQEJGOKECN RTQEGUU RGT formed according to a standardized procedure removes the peaks from the roughness RTQ NG D[ CV NGCUV | O 6JG XCNXG DQF[ CESWKTGU C UJKP[ PKUJ CPF KU NGUU UGPUKVKXG VQ OGFKWO FGRQUKVU %QO OQP VGTOU HQT GNGEVTQRQNKUJGF UWTHCEGU KPENWFG UCVKP PKUJ CPF OKTTQT PKUJ Plugs and throttling elements Parabolic plugParabolic plugs are easy to manufacture and can be easily cleaned.]]]]]]]]]]

10 Plugs have a ten dency to vibrate as the plug stem is only guided on one side. This type of plug is best suited for on/off applications and used at low pressure drops. V-port plugThis special plug design is fairly complicated to manufacture and requires more care FWTKPI ENGCPKPI +V KU IWKFGF KP VJG UGCV VQ RTGXGPV XKDTCVKQP 6JG 8 RQTV RNWI KU UWKVCDNG for high pressure drops. DiaphragmThe use of a diaphragm as a throttling element ensures that the process medium does not come into contact with the actuator and cannot escape to the atmosphere. Tested CPF CRRTQXGF OCVGTKCNU UWEJ CU '2&/ CPF 26(' CPF VJG URGEKCNN[ FGUKIPGF DQFKGU QH 5#/510 U 6[RGU| CPF 8 CNXGU CU YGNN CU 5'& U FKCRJTCIO valves guarantee aseptic leakageThe valves are tested according to the standardized procedures and their measured seat leakage is graded in leakage +0|'0| CRRNKGU VQ &+0 XCNXGU CPF #05+ (%+| VQ #05+ XCNXGU 5'& U FKCRJTCIO XCNXGU WUGF CU UJWV QHH XCNXGU JCXG \GTQ UGCV NGCMCIG 6JG UGCV NGCMCIG QH VJGUG XCNXGU KU VGUVGF KP CEEQTFCPEG YKVJ &+0|'0| Polished body surface'NGEVTQRQNKUJGF DQF[ UWTHCEG PKUJP arabolic plug8 RQTV RNWI1PG RKGEG HCDTKE TGKPHQTEGF))]]]