Concrete and Steel Sleeper Assemblies - Unipart Rail

1 Unipart rail Infrastructure CatalogueConcrete and Steel Sleeper AssembliesSleeper Types(s)G44, EG47for 56E1 railsG44, EG47for 60E1/2 rails560H for 56E1 railsNote:This Sleeper is fitted with hook-inshoulder type 9482560H for 60E1/2 railsNote:This Sleeper is fitted with hook-inshoulder type 9482EG49 for56E1 railsEG49 for60E1/2F41 & EF36F405F401. Standard toe-loads2. Increased toe-loads3. e-PLUS system4. Pandrol Re systemHH10 (Mk 2), HH12,for 56E1 railsShoulder types: HH10 = shoulder 9922 HH12 = shoulder 9482HH10 (Mk 2), HH12,for 60E1/2 rails HH10 = shoulder 9922 HH12 = shoulder 9482500 SeriesW402 SeriesHH10 (Mk1) for 56E1 railAlternative assembly convertingHH10 (Mk1) to FASTCLIP system using shoulder type 9922 The following obsolete sleepersmay be converted to Pandrol e clip Assemblies : F10 using BJB fastenings RNB6 also known as KENITRA sleepers HEYBACK sleepersClipFC1504 with8494 toeFC1504 with8494 toeFC1504 with8494 toeFC1504 with8494 toee2007e2007FC1501 with8494 toee1809 orRe1801-16PR401A ore1809e2001eP20127Re1609-re-railing onlyRe1801-7 loose sleeperFC1504 with8494 toeFC1504 with8494 toeFC1501 with8494 toePR401 Aor e1809FC1504 with8494 toeInsulatorsFIELD side.

2 8582 (Blue)GAUGE side:8690 (Black)Both sides:7751 (White)FIELD side:8582 (Blue)GAUGE side:8690 (Black)Both sides:7751 (White)FIELD side:10274 (Red)GAUGE side:10275 (Yellow)Both sides:5720 (Green)Both sides:7751 (White)Both sides:4452 (Blue),no separateinsulator needed for RE system56E1 rail :Both sides:724a (Orange)98lb or 109lb rails:Both sides:724a (Blue)56E1 rails:Both sides:2433 (GRN White)or6924 (HVN White)56E1 rails:Both sides:913256E1 rails:No separateinsulatorFIELD side:8582 (Blue)GAUGE side:8690 (Black)Both sides:7751 (White)Both sides:7751 (White)56E1 rail :Both sides:724a (Orange)Both sides:8277 (Yellow)PadPad 6650,except: Curves less than 400m radius,fit EVA type 8531 Low line speed,fit EVA type 8531 Pad 8854,except: Curves less than 400m radius,fit EVA type 9970 Low line speed,fit EVA type 9970 Pad 8531 Pad 9970 Pad 5197 Pad 5197 Pad 6650,except.

3 Curves less than 400m radius,fit EVA type 8531 Low line speed,fit EVA type 8531 Pad 4548 orComposite RE system pad type 15946 Pad 5mm rubber,or rubbermaintenance pad,or EVA Pandrol type 2061/3 Pad 5mm rubber or EVA pad type2061/3 Pad 9286 Composite pad type 14229 Pad 8531 Pad 9970 Pad 8531 Pad 5mm EVAP androl type 2061/3 Pad 8531 DesignTrack Gauge1436mm1438mm1436mm1438mm1436mm1438m m1435mm1432mm1435mm1432mm1432mm1432mm143 2mm1436mm1438mm1435mm1435mm1435mmWhilst conversions have been available and undertaken in large volumes in the past,the componentsare no longer readily available,generally regarded as uneconomic and anyone attempting this processshould contact Pandrol directly for data is extracted from the Pandrol User Edition 8. Copies x 20 can be obtained by using cat number 0050 Concrete sleepersCurrent Steel sleepersDiscontinued / serviceable older Concrete Sleeper typesAlternative Assemblies for F23 to F27, EF28, EF29, EF33 sleepersDiscontinued / serviceable older Steel Sleeper typesConversion ofobsolete fastenings on very old Concrete sleepersUnipart rail Infrastructure CatalogueFINISHESC lips are available with either STANDARD or CORROSION PROTECTION (previously called SHERARDISED) PROTECTION (CP) finish should be used in the following areas: Wet Tunnels Coastal areas Level crossings Adjacent to heavily salted roads and on G44 and EG47concrete sleepers and Series600 Steel toe load per clip = 10kNStandard Finish: Green0057/048048 CPFinish.

4 Purple Gloss0057 and FinishesClip Applications and Colour and on F41 and EF36concrete sleepers and Series500 Steel toe load per clip = 10kNStandard Finish: Red0057/048033 CPFinish: Grey Gloss0057 only for Pandrol TypeSFC baseplates for slab toe load per clip = 10kNStandard Finish:not allocatedCPFinish: Blue0057/002029e plus - eP20127. Used on F27,EF28 and W402sleepers where extra resilienceand insulator durability isrequired. Fitted with integralType 9903 toe toe load per clip = Finish: Red0057/048237 CPFinish: Grey Gloss0057/048307e plus - with integral Type 7387toe use on NR60 S&C andEG49 fitted with toe load per clip = Finish: Green0057/048236 CPFinish: Blue Gloss0057/048308e plus - eP20130. Left hand version of toe load per clip = Finish: Yellow0057/048252 CPFinish: Purple Gloss0057 on F23 to F27, EF28,5EF28, W402 sleepers forre-railing operations, used inconjunction with pad type is fitted with integral toeinsulator not separately toe load per clip = 9 kNS.

5 Finish: Red & White Toe-insulator0057/048469S. Finish: Grey & White Toe-insulatornot on F23 to F27, EF28, 5EF28and W402 Sleeper types for loosesleeper relaying of serviceablesleepers. Clip provides greaterresistance to dropped sleepers duringclip insertion. Toe-insulator is integralto the clip. Design toe-load = 9 Finish: Red & Orange Toe-insulatornot allocatedS. Finish: Grey & Orange Toe-insulatornot on F40 &5F40 sleepers foreither re-railing or loose sleeperrelaying of serviceable is integral to toe load per clip = 9 kNS. Finish: Red & Blue Toe-insulatornot allocatedS. Finish: Grey & Blue Toe-insulatornot use in F40 sleepers with aBlue (HVN) insulator. For use inall other sleepers with anOrange (Nylon) insulator. Must not be used with GreyCast Iron PAN Type toe load per clip = 9kNAL23.

6 Maintenance replacement for A1 AL23 spike is suppliedin two parts. The inner partis black and the outer partis red and fit together Finish: Red0057/048255 CPFinish: Natural Matt Grey0057 handed version of in IBJs in toe load per clip = 9kNStandard Finish: Yellow0057/048256 CPFinish: Black Gloss0057 toe load clip for F27/EF27 sleepers. Used in difficult areaswhere insulator crushing orcreep is occurring. Must beused with a WHITE insulatoreither type 2433 or type Finish: Purple0057/048239 CPFinish: Red Gloss0057 toe load clip is interchangeablewith either PR401 Aor e1809 cliptypes. Should NOTbe used inapplications fitted with orangeinsulator type 724a. Also usedwith IBJ s in NR60 S& toe load = kNStandard Finish: Blue0057/048248 CPFinish: Grey Gloss0057 Concrete sleepers and allPANplates EXCEPT obsoletePAN1 to PAN5 where PR303clips were toe load per clip = Finish: Red0057/048239 CPFinish: Natural Matt Grey0057 only used for ZeroLongitudinal Restraint (ZLR), toconvert the following sleepertypes to rail free Assemblies :F23 to F27, EF28, 5EF28,W402, F40 & 5F40, with otherspecialist Finish: not availableCPFinish: Green0057/048587PR402A.

7 Left handed version of toe load per clip = Finish: Blue0057/048243 CPFinish: Grey Gloss0057 replacement forPR303 in PAN1-PAN5 suitable for other types toe load per clip = Finish: Purple0057/048245 CPFinish: Red Gloss0057 replacement forleft handed PR304in PAN1-PAN5 suitable for other types toe load per clip = Finish: Green0057/048244 CPFinish: Yellow Gloss0057 for Bull Head Finish: Red0057/048450 CPFinish: Natural Matt Grey0057/048046A1 elastic rail Finish: Red0057/048781 Standard Finish: Red/Black0057/048785 TypeThis data is extracted from the Pandrol User Edition 8. Copies x 20 can be obtained by using cat number 0050 : 10kN = 1 tonneUnipart rail Infrastructure CatalogueFASTCLIPType 8582 Sidepost Insulator (Blue) sidepost thickness. For use onthe FIELD side of the 56E1 rail when fittedto G44, EG47, Series 560, 560H, 600,HH10 Mk2 and HH12 sleepers.

8 Also usedto replace obsolete insulator type 9373previously used for hook-in shoulders withsteel 8494 Toe Insulator (White)For use on all Sleeper types fitted with Type 9903 Toe Insulator (White)Previously coloured supplied separately, always suppliedalready fitted to the e-PLUS clip (Nylon) Type 724a5mm sidepost thickness x 5mm bladethickness. Used for: F23 , F24 series,EF25, F27, EF28, EF29, EF32, EF33,F34, F35 Concrete sleepers and 400series, Steel sleepers with 56E1 orBS110 Aor (Nylon) Type 724a5mm sidepost thickness 5mm blade thicknessused where 98lb and 109lb rail is installed. Usedfor Concrete Sleeper types: F23, F24, EF25, F27,EF28, EF29, EF33, F34, & F35, as well as steelsleepers 400 Series. NOTE: This insulator isnot commonly available, and can be replacedwith Pandrol type 6924 provided this is usedwith clip type (GRN) Type 44528mm sidepost thickness x 8mm bladethickness used on: F40 and 5F40 (GRN) Type 24335mm sidepost x 8mm blade thickness(previously coloured black) used with e2001clip.

9 Also used on F40 & 5F40 sleepers aspart of the range of gauge managementinsulators to adjust the track gauge, by movingthe rail across the rail seat. This insulator canbe upgraded to use HVN by substitutinginsulator type 6924, which is an identical Type 6924 White (HVN) type 6924, 5mm side post x8mm blade thickness used with e2001 can be used with NR56V S&C to replacecomposite insulators. This HVN insulator issufficiently flexible to be used as a replacementfor Blue nylon insulator Catalogue with either 98lb or 109lb rail , butcan ONLYbe used with e2001 allocatedBrown (HVN) Type 758312mm sidepost x 8mm blade thickness. Usedas part of the range of Pandrol insulators toprovide gauge management by adjusting theposition of the rail in the rail seat. Aseparatedata-sheet is available to advise the methodsand adjustment range achievable.

10 Gaugemanagement can be provided for concretesleeper types: F40, & (HVN) Type 10274 Insulator for 56E1rail on FIELD side Concrete 7551 Sidepost Insulator (White)8mm sidepost thickness. Used on G44,EG47, Series 560, 560H, 600, HH10 Mk2and HH12 sleepers with 60E1 rail . Usedon F41, 5F41, 5EF36 and Series 500 steelsleepers with 56E1 rail . Also used to replaceobsolete insulator type 8914 previously usedfor hook-in shoulders with Steel 8690 Sidepost Insulator (Black)10mm sidepost thickness. For use on theGAUGE side of the 56E1 rail when fittedto G44, EG47, Series 560, 560H, 600,HH10 Mk2 and HH12 sleepers. Also usedto replace obsolete insulator type 9374previously used for hook-in shoulders withsteel 8691 Sidepost Insulator (Green)6mm sidepost thickness. Used in limitedareas where oversize 60E1 rail wassupplied.