Concrete SONOCRETE SONOGROUT 10K - The …

1 An economical general-purpose constructiongrout conforming toCorps of Engineers CRD-C-621-83 and ASTM C 1107 Where to UseSonogrout 10 KStructural columnsMachinery basesBearing platesPump and equipmentbasesRail postsSeating boltsPower-line stanchionsFood and chemical plantsGeneral new constructionRestorationInterior or exterior FeaturesOne pack to pourable no added chlorides, iron, or cycling not produce with water onlyEase of placementWill not rust, bleed, or harm metals on contactNeeds no special treatment at edges, opened ends, cappings, or cut backsDurableMaterial will maintain a clean appearance; may be paintedor coated ConcreteRepairSystems105 SONOCRETE SONOGROUT 10 KCementitious shrinkage-compensatednonmetallic high-strength grout 303600 GROUT97580 105 SONOGROUT 10K 9/24/01 3:58 PM Page 1 Surface Preparation All areas to be grouted must be clean and free of oil, grease, dirt, and contaminants.

2 Remove allloose materials. Concretemust be fully cured a minimum of 28 days. Where required, provide air-relief openings to avoidentrapment of air. All metal components to be in contact withSonogrout 10K must be free of rust, paint or additional protection,coat reinforcing steel withSonoprep (See Form ). All Concrete to come intocontact with the grout mustbe thoroughly saturatedwith clean water for a minimum of 12 hoursbefore placement of excess water fromholes and voids just beforegrout placement. MixingSonogrout 10K is ready touse and requires only theaddition of water. Use theminimum water required to achieve the desired placement consistency.

3 Mixno longer than 5 minutesand place immediately. Application For column base platesand machinery bases, follow forming proceduresthat allow for rapid and continuous placement ofthe grout and complete filling of the space to begrouted. Support elements shouldbe anchored so that nomovement is supports only after SONOGROUT 10K hashardened sufficiently. SONOGROUT 10K shouldbe placed in accordancewith standard grouting procedures and recommen-dations of the ACI for plac-ing and curing of Concrete . Use chains, rods, ortamping devices to compactgrout tightly, completelyremoving all air voids. Placegrout quickly and continu-ously, striking off exposedareas.

4 The minimum place-ment depth is 1/2" (13 mm). For grouting beyond 2 (51mm) in depth, SONOGROUT 10 Kmust be extended with up to50 lbs. ( kg) of properlysized, washed, saturated surface dry, graded, low-absorption, high-densityaggregate. Use ACI concreteguidelines for proper practicesregarding aggregate extension. Water addition and temperatures will determineset time. From dry pack toflowable, set time will varyfrom approximately 3 to 8hours. Lower temperatureswill lengthen and highertemperatures will shortenthe working and of the installedSonogrout 10K is moist cure for at least3 days or use any ASTM C309-compliant Sonneborn curing compound on theexposed surfaces.

5 Take extracare to retain moisture oninstallations in direct sunlight,high temperatures, and UpClean all tools and equipmentwith water material can beremoved by mechanicalmeans to Apply SONOGROUT 10 KTemperature should be as close to 70 F (21 C) as surfaces that canabsorb moisture should be pre-treated with forming of Concrete to begrouted that are lessthan 1 (25 mm) thickmust be cut back toform a square-cut improved bond toexisting Concrete , useeither EpoGrip or Sonoprep (see Form No. 1017922 or 1017986).Handle like Concrete regarding protectionagainst temperaturesand weather; do notexceed limitations set bythe American ConcreteInstitute on placement of Concrete .

6 Exceeding publishedwater requirements willdecrease finished groutmust be cured; usesheeting, water, or anySonneborn curing not add any cementor any other additives toSonogrout not retemper groutafter initial grouting particu-larly heavy equipment orwhen anticipating exces-sive vibration, considerthe use of Sonneborn 14K Hy Flow (see FormNo. 1017942).Additional informationon grouts and tradepractices can be found in Cementitious Groutsand Grouting, publishedby the Portland certain the mostcurrent version of thisdata guide is being used;call Customer Service (1-800-433-9517) to verify the most currentversion. Proper application is theresponsibility of the visits by ChemRex personnel are for thepurpose of making tech-nical recommendationsonly and are not forsupervising or providingquality control on the Best Performance97580 105 SONOGROUT 10K 9/24/01 3:58 PM Page 2 Technical DataOrder InformationCompliancesCorps of EngineersCRD-C-621-83.

7 ASTM C 1107, Grade ACity of Los AngelesResearch Report#RR25187 TCompressive Strength, psi (MPa)Minimum FlowModerate FlowDry PackVery Stiff Paste(soft to plastic)(plastic to pourable)1 day2,900 ( )1,600 ( )3 days6,500 ( )3,800 ( )7 days7,200 ( )5,100 ( )28 days11,50010,0009,200 ( )6,200 ( )Dry pack mixed at 2 qts. per 50 lb. bag ( g/kg powder); very stiff paste mixed at 2-1/4 qts. per 50 lb. bag ( g/kg powder; minimum flow tested at 2-1/3 quarts waterper 50 lb. bag (100 g/kg powder); moderate flow tested at 3-1/8 quarts water per 50 (132 g/kg powder).Volume Change (%)1 day+.0323 days+.0327 days+.03414 days+.03428 days+.035 PackagingSonogrout 10K50 lb.)

8 ( kg) bagsShelf life is typically 9months when stored inunopened bags under normal grayCoverageWhen mixed with water,a 50 lb. ( kg) bag willyield approximately feet ( cubicmeters).Test results are averages obtained under laboratory conditions. Reasonable variations canbe 105 SONOGROUT 10K 9/24/01 3:58 PM Page 3 CautionSonogrout 10K containsPortland cement, silicondioxide (quartz)RisksProduct is alkaline on contact with water and maycause injury to skin or or inhalation ofdust may cause small amount offree respirable quartz whichhas been listed as a suspectedhuman carcinogen byNTPand IARC. Repeated or pro-longed overexposure to freerespirable quartz may causesilicosis or other serious anddelayed lung OUT OF THE REACH OFCHILDREN.

9 Prevent contactwith skin and eyes. Preventinhalation of dust. DO NOTtake internally. Use only withadequate ventilation. Useimpervious gloves, eye protection and if the TLV isexceeded or is used in apoorly ventilated area, use NIOSH/MSHA approvedrespiratory protection inaccordance with applicablefederal, state and local AidIn case of eye contact, flushthoroughly with water for atleast 15 minutes. SEEKIMMEDIATE MEDICALATTENTION. In case of skincontact, wash affected areaswith soap and water. Ifirritation persists, SEEK MED-ICAL ATTENTION. Removeand wash contaminatedclothing. If inhalation causesphysical discomfort, removeto fresh air.

10 If discomfortpersists or any breathingdifficulty occurs, SEEKIMMEDIATE MEDICALATTENTION. If swallowed,SEEK IMMEDIATE to Material Safety DataSheet (MSDS) for furtherinformation. Proposition 65 This product contains materials listed by the stateof California as known tocause cancer, birth defectsor other reproductive Content0 g/L or 0 lesswater and exempt medical emergenciesonly, call ChemTrec1/800/424 No. 1017888 For professional use 1/02 2002 ChemRex Not for sale to or use by the general 1/01 Printed on recycled paper including 10% post-consumer fiber Limited Warranty NoticeEvery reasonable effort is made to apply ChemRex exacting standards bothin the manufacture of our products and in the information which we issueconcerning these products and their use.