Conlit-150 P Pipe Section Conlit-P Slab 756

1 Conlit-P slab 756 Conlit-150 P pipe SectionConlit fire protectionA strong cut pipe Section for industrial and building applicationKey Application Qualifiers:- Resistant to temperatures up to 5500C- Excellent thermal and acoustic properties- Dimensionally stable- Non-corrosive and highly water-repellent- Cost-effective- Non-combustibleRoxul Rockpipe C11 GENERAL CHARACTERISTICS OF ROXUL ROCKWOOL PRODUCTS: NON-COMBUSTIBLE. WATER-REPELLENT. VERMIN- AND , CFC-, AND HCFC-FREE PRODUCT AND PROCESS. CHEMICALLY INERT. EASY TO HANDLE AND CUT. Concrete floorsLapinus Conlit-P slab 756 can be used to increase the fireresistance of concrete floors. The thickness of a concrete floor,based on a required fire resistance, can be reduced by 25 mmfor every 10 mm of Conlit-P Slabs 756 Single layer, enabling verification of system integrity Fast installation time, easy to handle Dimensionally stable Space efficient, no maintenance, cost effective Moisture repellent, CFC and HCFC freeStandards TheConlit Ductwork Systemhas been tested by the LossPrevention Council in accordance with BS 476 Part tests have been carried out in accordance withDIN 4102 Part 6.

2 TheConlit Structural Steelwork Systemhas been testedaccording to BS 476 Part 8 for the fire protection of load-bearing steel beams and columns, for up to 4 hours pro-tection. The conlit Sprinkler System has been assessed by theTechnical University Braunschweig in Germany for the fireprotection of sprinkler pipes, for 11/2hour fire protection . The conlit Concrete Floor System has been tested bythe Norwegian fire Technical Laboratory, SINTEF and hasalso been assessed by the Technical University Braun-schweig in Germany for the fire protection of concretefloor constructions. The conlit pipe Penetration System has been assessedby the Technical University Braunschweig in Germany forthe fire protection of wall and floor penetrations, for upto 90 minutes slab 756 Dimensions Length: 1800 mm Width: 1200 mm. Thicknesses: 15, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100 and110 mm. Thicknesses below 25 mm are available to specialorder.

3 Thickness 15 mm only availabe with width 900 can be supplied with reinforced aluminium foil P pipe SectionsLength: 1000 mm. Nominal pipe O/D: 17 - 610 : 25 up to 120 availability dependent upon Conlit-150 conlit fire protection products are manufacturedfrom mineral wool and are specially engineered to combinemaximum fire protection with the least possible weight andthickness. This makes them ideal for those situations whereweight reduction is an important factor, for example for easeof handling, in refurbishment and high rise construction the construction of conlit systems and their ease of fixingmake them highly competitive with other systems of DESCRIPTIONC onlit-P slab 756 Specially impregnated, self-supporting rigid mineral wool P pipe SectionSpecially impregnated, pre-formed insulation GlueConlit Glue is non-toxic with a pH value of approx. 11. It is provided in 20 kg drums and should always be stirredbefore use.

4 Use approximately kg per m2of slab or pipe Structural SteelLapinus Conlit-P slab 756 and Conlit-150 P pipe Sectionscan be used to provide 1/2, 1, 11/2, 2, 3, and 4 hour fire pro-tection to flat and circular loadbearing steel beams andcolumns, assessed at 550 C failure DuctsLapinus Conlit-P slab 756 and Conlit-150 P pipe Sectionscan be used to provide1/2,1,11/2and 2 hour fire protection torectangular and circular ventilation and smoke extract steelductwork. The fire protection provided is in accordance withBS 476 Part 24, duct type B . The conlit Ductwork system pro-tects horizontal and vertical ductwork against both fire breakout and fire break in . Kitchen extract ducts, which are sub-ject to separate BS 476 Part 24 requirements, are additionallycovered for 1/2and 1 hour protection Wall - Floor Penetrations of PipesLapinus Conlit-150 P pipe Sections can be used to provide up to 90 minutes fire protection to water pipeworkpenetrations in fire resistant wall and floor constructions.

5 Thepipes can either be of non combustible steel and copper orof combustible plastic Sprinkler pipesLapinus Conlit-150 P pipe Section can be used to provideup to 90 minutes fire protection to fire fighting STEELF ixing optionsConlit-P Slabs can be fitted to provide boxed or profiledfire protection for 1, 2, 3 or 4 sided exposed steel Slabs can be fixed using two methods:- Noggings, conlit Glue and nails- Welded steel pins and glued butt corner jointsFIXING Conlit-P SLABS TO NOGGINGSU niversal beams and columnsCut noggings 100 mm wide from waste Conlit-P slab . Gluenoggings to steel flanges with conlit Glue ensuring the steelsurface is free from dust and loose should be at least 25 mm thick and never lessthan the cover slab thickness. For web depths greater than 500mm, full depth noggings should be used. Fix noggings as indi-cated below. Apply conlit Glue to face of the noggings, then withoutdelay apply vertical slabs and secure by nails long enough tocompletely pierce bottom flange Conlit-P slab .

6 Glue at slab jointsand nail fix at 450 mm centres. Repeat process with ConlitGlue between adjacent Conlit-P slab Conlit-P SLABS WITH STUD WELDED PINSU niversal beams and columnsStud welded pins provide the installer with a simple testedalternative to noggings. Minimum mm diameter corrosionresistant steel pins are gun welded to the steel structure usingcapacitor discharge or drawn arc solid state power stud welded pins as indicated vertical Conlit-P Slabs onto pins, and fit 38 mm dia-meter spring steel non return washers to secure slabs in conlit Glue to all slab -to- slab up soffit slabs and/or top slabs and nail through gluedcorner joints at 450 mm maximum centres. Glue edge joints. Repeat this sequence for the next sec-tion of work, first applying glue to all slab -to- slab joints, thencrop off excess pin lengths if bottom flange slab . Glue at slab joints and nail fix at450 mm centres. Repeat process with conlit Glue betweenadjacent slab AND CIRCULAR DUCTSS ummary of fire resistance performanceFireDuctConlitDuct jointresistancetypethicknessand hanger(hours)[mm]options1/2 Vertical25 CHorizontal25 CKitchen extract40B-C1 Vertical30 CHorizontal40B-CKitchen extract90A-B-C11/2 Vertical50B-CHorizontal70A-B-C2 Vertical70A-B-CHorizontal90A-B-CHanger centres: 1500 mm (max.)

7 Drop rods: M10 steel (min.)Tensile stress drop rods: 6 N/mm2 Bearers: 30 x 30 x 3 mm steel angle (min.) Insulation may be installed either inside or outside the sequenceThe installation sequence of the Conlit-P Slabs 756 mayvary depending on whether the Conlit-P Slabs 756 are locatedinside or outside the hanger outside hanger system I, II, IIII nsulation inside hanger system III, II, IDUCTSFIXING Conlit-150 P pipe SECTIONS Universal beams and columnsConlit-150 P pipe Sections should be wrapped around thecircular beam of column. The pipe sections should be temp-orarily secured with 3 steel binding wires or steel bands at200 mm centres per pipe joints should be glued with conlit Glue, including theinternal pipe Section pipe sections may be clad with a steel or aluminiumcladding. Cladding should not be fastened directly to thecircular Circular structural steel2. Conlit-150 P pipe Section3. Joints glued with conlit Glue4.

8 Steel bands at 400 mm centres5. Steel claddingJoint optionsFIXING FLAT DUCTSC onlit-P Slabs 756 are cut to size using either hand sawsor machine tools. A 10 mm tolerance is made for cutting andother steel pinsConlit-P Slabs 756 are secured to the duct using 2,5 mmdia welded steel pins and 38 mm spring steel washers. Weldedpins are generally spaced at 350 mm maximum centres alongthe length of the duct and at 500 mm maximum centres acrossthe width/height of the BCWall penetrationsSupport to the duct sides is required at all penetrations forstability support can be provided by:- Locating the duct joint at the penetration mid Rivetting a 30 x 30 x 2 mm mild steel angle frame to theduct at the penetration mid point. Steel rivets should beused at 300 mm maximum can be protected by cutting fan shapes pieces. Alljoints are sided applicationThis method for three sided applications, may also be usedfor two sided CIRCULAR DUCTSC onlit-150 P pipe Sections should be wrapped around theduct.

9 The pipe sections to be glued with conlit Glue at joints,hinge and longitudinal split. Steel bands or wires must be fitted circumferentially to thesystem at 300 mm nominal centres to hold the joints tightlyclosed while the glue Duct2. Conlit-150 P pipe Section3. Joints glued with conlit Glue4. Steel band 30x3 mm5. M10 steel dropPIPE PENETRATIONSWall and floor pipe penetrationsConlit-150 P pipe Sections can be used to provide up to 90minutes fire protection to wall and floor penetrations for waterpipework. Non combustible pipesWall and floor penetrations of non combustible pipework,except aluminium and fibre cement, can be sealed with Conlit-150 P pipe Sections. Combustible pipesThe penetration should be insulated the same way as fornon combustible wall and floor penetrations with combustiblepipes and pipes of aluminium or fibre cement need penetrationsThe pipe should be insulated with Conlit-150 P PipeSection over a distance of 4 m at the penetration, with a mini-mum of 1 m on one side of the Combustible pipe2.

10 Conlit-150 P pipe Section (detail A)3. Binding wire or steel band (3 per pipe Section )Floor penetrationsThe pipes should be insulated over the total length atevery floor with Conlit-150 P pipe aluminium or fibre cement pipes are used, the pipeshould only be insulated at every second insulation thickness for wall and floor penetra-tions: 30 mm. Conlit-150 P pipe Sections are generally securedwith 3 steel binding wires or steel bands per pipe PIPESI nsulating sprinkler pipes with Conlit-150 P pipe Sectionscan provide fire protection up to 11/2hour. The requiredinsulation thickness depends on the thickness of the FLOORSI nsulating the soffit of a concrete floor with Conlit-P Slabs756 can decrease the thickness of a concrete floor, based ona required fire resistance. 25 mm concrete can be replaced by10 mm Conlit-P slab . Conlit-P with a thickness of 25 mm canreplace 65 mm Concrete floor2. Conlit-P slab 7563.