1 Connector Tooling Guide CONTENTS. Preface & Table of Contents 2. Important Facts About Crimping 3. Standard Adjustable Crimp Tool 4. M22520/1-01 (AF8). Miniature Adjustable Crimp Tools 6. M22520/2-01 (AFM8). M22520/7-01 (MH860). M22520/39-01 (39-000). Ultra Precision (MH800). Pneumatic Crimp Tools 8. (WA22). (WA22P). (WA27F). Miniature Hand-Held Pneumatic Crimp Tool 9. Large Gage Pneumatic Crimp Tool 10. M22520/23-01 (WA23). Technical Application Guide 12. Connector Illustration Contact Color Code (BIN). Wire Stripping M39029 Contact Guide Connector /Assembly Tool Guide Vibra-Feed Automatic Crimp Station 43. Circular Indent Crimp Tools 44. (MH801) (MH802) (MH803) (MH804). M22520/4-01 (GS100-1). M22520/31-01 (GS200-1). Coaxial Contact Tool Selection Guide 45. Open Frame Crimp Tools 47. M22520/5-01 (HX4). M22520/10-01 (HX3). Pneumatic Open Frame Tool 49. (HX23) Bench Press RF connectors Tool Selection Guide 51.
2 Pneumatic/Hydraulic Crimp Tool Systems 63. Hydrac Hydraulic Crimping Tools 66. Universal Power Feeder Crimp System 67. Custom Application and 69. Contact Retention Test Tools Installing and Removal Tools 70.. DANIELS MIL-I-81969. MANUFACTURING MIL-I-81969 Tool P/N Guide 71. CORPORATION Hand-Held Pneumatic Wire Stripper 73. (WSP 1630). Wire Cutting, Stripping Preparation Equpmnt 74. an ISO9001 Registered Company EMI/RFI Band Application System 76. Fiber Optic Cleaving Tool 80. Video Training System 82. Glossary of Terms 83. Limited Warranty 85.. DANIELS. PREFACE & MANUFACTURING. CORPORATION. TABLE OF CONTENTS. Daniels tools have been utilized in military CONTENTS. Preface & Table of Contents .. 2. aircraft and aerospace programs for over Important Facts About Crimping .. 3. Standard Adjustable Crimp Tool .. 4. 50 years. M22520/1-01 (AF8). Miniature Adjustable Crimp Tools .. 6. By continuously planning and adding M22520/2-01 (AFM8).
3 M22520/7-01 (MH860). to our product lines, we are now fulfilling the M22520/39-01 (39-000). Ultra Precision (MH800). demands of other high technology fields such Pneumatic Crimp Tools .. 8. (WA22). (WA22P). as computers, lasers, communications, and (WA27F). Miniature Hand-Held Pneumatic Crimp Tool.. 9. many other areas of electronic packaging. Large Gage Pneumatic Crimp Tool .. 10. M22520/23-01 (WA23). The people behind the DMC name are Technical Application Guide .. 12. Connector Illustration pleased to present our Connector Assembly Contact Color Code (BIN). Wire Stripping M39029 Contact Guide Tools and Accessories on the pages that Connector /Assembly Tool Guide Vibra-Feed Automatic Crimp Station.. 43. follow. We believe the application data which Circular Indent Crimp Tools .. 44. (MH801) (MH802) (MH803) (MH804). accompanies each section will answer your M22520/4-01 (GS100-1).
4 M22520/31-01 (GS200-1). specific questions concerning Tooling ; Coaxial Contact Tool Selection Guide .. 45. Open Frame Crimp Tools .. 47. however, we encourage you to contact us by M22520/5-01 (HX4). M22520/10-01 (HX3). telephone or fax for the personal services of Pneumatic Open Frame Tool .. 49. (HX23) Bench Press our knowledgeable staff of application RF connectors Tool Selection Guide .. 51. Pneumatic/Hydraulic Crimp Tool Systems .. 63. experts. Hydrac Hydraulic Crimping Tools .. 66. Universal Power Feeder Crimp System.. 67. Custom Application and.. 69. NOTICE Contact Retention Test Tools ANY PRICES WE QUOTE VERBALLY OR ANY Installing and Removal Tools .. 70. PRICES APPEARING IN OUR PRINTED PRICE LISTS MIL-I-81969. ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. MIL-I-81969 Tool P/N Guide .. 71. IF YOU NEED FIRM PRICES FOR FUTURE Hand-Held Pneumatic Wire Stripper .. 73. DELIVERIES YOU SHOULD REQUEST A WRITTEN (WSP 1630).
5 QUOTATION FROM OUR SALES OFFICE. WE ARE NOT LIABLE FOR CONSEQUENTIAL OR Wire Cutting, Stripping Preparation Equipment .. 74. SPECIAL DAMAGES OF ANY NATURE OR KIND, RESULT- EMI/RFI Band Application System.. 76. ING FROM THE USE OF ANY OF OUR PRODUCTS. Fiber Optic Cleaving Tool .. 80. Video Training System .. 82. Glossary of Terms.. 83. DANIELS MANUFACTURING CORP. 526 THORPE RD. ORLANDO, FL 32824 Limited Warranty .. 85. PHONE 407/855-6161 FAX 407-855-6884. E-MAIL: FOR WARRANTY & LIMITATION OF LIABILITY INFORMATION SEE PAGE 85. COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION 2126/01/REV 8.. DANIELS. IMPORTANT FACTS MANUFACTURING. CORPORATION. ABOUT CRIMPING. CRIMPING: THEN AND NOW small as AWG 32. crimped joint and hence its pull-out The first multi-pin connectors were Both documents were combined force (tensile strength), varies with the terminated by soldering the conductor in 1971 into MIL-C-22520D.
6 All deformation applied. Therefore, by to non-removable contacts. However, previous military standards for crimp properly shaping the deformation a high temperature applications and tools were then cancelled including high pull-out force can be achieved, the need for simple and reliable field the MS3191. the crimp die of the tool deter- service led to the introduction of MIL-C-22520 has since replaced mines the crimp configuration and connectors with removable contacts. many other crimp tool documents deformation. These were crimped onto the con- including: MS3198, MS22910, The dies in the tool determine the ductor rather than being soldered. MS17776, MS28731, MS90388, completed crimp configuration which The first standard crimp tool MS14037, MS27437, MS27828, is generally an element of contact developed to crimp these new con- MS27832, MS55619, MS27426 and and/or Connector design.
7 Some of the tacts was introduced in the early others. This list includes specifications design considerations are: a) The type sixties. MS3191-1, a military drawing, for indent crimp tools, terminal lug of contact, its size, shape material and defined this tool and its accessories. crimp tools, pneumatic tools, coaxial function, b) The type and size of wires The MS3191-1 utilized a four indent cable crimp tools and connectors to be accommodated, c) The type of crimp pattern together with a positive service kits. Tooling into which the configuration stop locator which controlled the travel The establishment of MIL-C22520 must be built. of the indenters (crimp depth). was a milestone on the road to crimp The MS3191-1 design was a tool standardization. Its development compromise between simplicity of has eliminated the waste and confu- operation and crimp performance sion which accompanied the overlap- since the crimp depth for any given ping applications of many different contact was not adjustable to accom- standard crimp tools called out by a modate the differing diameters of the deluge of unrelated military drawings.
8 EIGHT INDENT. conductors to which it would be MIL-C-22520D for the first time crimped. It was, however, suitable for established a single specification which the crimp connectors of that era. set forth performance requirements for An improved tool design featuring all crimp tools to be used on military FOUR INDENT. independently adjustable crimp depths standard electrical connectors . was soon introduced as MS3191-4. THE CRIMPING CONCEPT. The MS3191-4 had an internal adjust- Crimping is a method of firmly ment, totally independent of the loca- attaching a terminal or contact end to TWO INDENT. tor, which permitted the selection of an electrical conductor by pressure seven separate crimp depths, allowing forming or reshaping a metal barrel optimal crimping of conductors rang- together with the conductor. The ing from AWG 12 to 26 regardless of forming of a satisfactory crimp HEXAGONAL CRIMP.
9 The wire barrel size of the contact. depends on the correct combination MS3191-4 also introduced the of conductor, crimp barrel and tool. use of the double tipped indenter to When applied with a properly produce an eight indent crimp pattern matched tool a union would be CIRCULAR CRIMP. which has consistently achieved established which has both good superior tensile pull off values. electrical and mechanical characteris- MS3191-4 introduced the concept tics. The tool will provide these of a turret head containing three loca- requirements consistently and reliably B CRIMP. tors which could be used without with repeatability assured by quality separating any of them from the basic cycle controlled Tooling . There are crimp tool. several common configurations of In 1969 two military specifications crimped joint; several examples are NEST & INDENT CRIMP. for crimp tools were developed to shown below.
10 Replace the existing military drawings. The electrical resistance of a They were MIL-T-22520C (Navy) and properly designed and controlled MIL-T-83724 (USAF) which defined a crimped joint should be equal to, or CAPTIVE CRIMP. standard size crimp tool similar to the less than, the resistance of an equal MS3191-4, but with an expanded section of wire. Specifications state eight step crimp depth range. These the requirements in terms of millivolt specifications also defined a miniature drop at a designated current. INSULATION DISPLACEMENT. crimp tool to crimp conductors as The mechanical strength of a COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 3.. DANIELS. STANDARD ADJUSTABLE MANUFACTURING. CORPORATION. CRIMP TOOL. UPPER RANGE CRIMP operator simply dials the desired step suggested selector depth settings for TOOL AF8 M22520/1-01 for the wire being used. This setting the wire size being used.