Transcription of Content
1 Content02 AutoMES Solution Concept4. IT Process8. 9. 10. 03 Company Introduction1. 2. / 3. / 4. 5. 6. 7. 8. 01 MES ? s 11 MES 01 MES ? s 11 MES MES } Customer Focused(ERP, MRP, MRPII, ..) planning SystemProcess Focused(PLC, MMI, Equipment, ..)Control SystemMissing LinkManualIsland of InformationProduct Focused(QA, SPC, PDM, ..)MESP rocess Focused(PLC, MMI, Equipment, ..)Control SystemCustomer Focused(ERP, MRP, MRPII, ..) planning SystemAutomatedPlanningLayerExecutionLay erControlLayerMES * Ref: by MESA InternationalMES ?} planning Layer Control Layer / / Mission Critical SystemERP / SCMP lant FloorMMI / PLC Resource Allocation and Status Operations/Detail Scheduling Dispatching Production Unit Document Control(PLM ) Data Collection/Acquisition Labor Management(ERP HR ) Quality Management Process Management Maintenance Management Product Tracking and Genealogy Performance Analysis , , ( , , Tool ) , , , , / , , , , SPC/SQC, , / , , , Alarm , PM , Lot, , , , , Cycle Time, * MESA.
2 Manufacturing Enterprise Solution AssociationMESA s 11 MES Functions}MESA MES , Guide , 11 * SP95: ISA Standards & Practices Committee Number 95 ISA-95 Standards (1/3)}ISA-95 Functional Hierarchy Level 3 Level 3 Level 4 Interface , Data B2 MML Functional HierarchyISA-95 Issue ERPMESP hysicalSystemsLevel 4 Level 3 Level 2 Level 1 Business planning & LogisticsPlant Production Scheduling,Operational Management,etcManufacturing OperationsManagementDispatching Production, Detailed Production Scheduling,Reliability Assurance,Manufacturing OperationsManagementDispatching Production, Detailed Production Scheduling,Reliability Assurance,BatchControlContinuousControlD iscreteControl Enterprise-Control System (MES) Interfaces Enterprise-Control SP95* SAP, SIEMENS, Microsoft, GE Enterprise-Control System (MES)
3 Interfaces Enterprise-Control SP95* SAP, SIEMENS, Microsoft, GE ISA-95 Standards (2/3)}Purdue Reference Model 12 , ISA-95 MES 4 Manufacturing Operations Management Model Manufacturing Operations Management ModelISA-95 Standards (3/3)}ISA-95 , , , 4 Activity Model , 8 Generic Activity Model (Resource Mgmt, Definition Mgmt) (Detailed Scheduling, Dispatching) / (Execution Mgmt, Tracking) (Analysis)* LogicaCMG: MES Product Survey 2006 MES } z Vendor 19 8 z , , , 60% * LogicaCMG: MES Product Survey 2006 MES (1/2)} z 20-2000(kUSD) 305(kUSD) .z 2~1000( ) 61.
4 Z , , 11(kUSD) (H/W, Infrastructure ) ERP MES (2/2)}Cost per User LogicaCMG: MES ProductSurvey 2006 - & MESA InternationalMES (1/2)} , . 30% Speed 30% 99% 10%30%15%20%20%30% MES WIP PL 75%23%56%32%25%85%60% Data (Defect/TraceabilityData) Order Tracking Data / Data / Data / Loss Visibility MES (2/2)} / , Process ROIReal-TimeAccurateVisibilitySpeed02 AutoMES Solution Concept4.
5 IT 8. 9. 10. Performance (1990s )(Compete on Strategy and Marketing) (1990s )(Compete on Operational Excellence)Time* : AMR Research, Change of Management Paradigm, 2005 Digital (2000s)(Compete on Real-TimeResponsiveness)AutoMES (1/3)} , 2000 * (1980s)(Compete on Productivity and Efficiency)SCM CRM 1990s Supply Chain Management 1990s JIT, TQM, Kanban, Lean Manufacturing ( ) 1980s2000sExtended Real-Time Enterprise Agility Adaptability AutoMES (2/3)} MES MES RTE ERP MES MES/ERP OLTP/Control planning & Scheduling MES (MESA, ISA-95 )
6 MES Global MES Transformation MES MES MES MES AutoMES (3/3) ERP, SCM Roadmap 111 (PI) 222 333 MES Leading Company111 222 333 SCM(SCP) MES ERP MES Integration MES ERP MES PI PI , POINT MES , MES SM / MES 1 150 MES , , Engineering, IT MES Package MESA 11 ISA-95 , 2006 92 2006 350 Global StandardComplianceReal-Time ManufacturingIntelligenceFocus onIndustry SegmentAdvanced TechnicalArchitecture MESA 11 Functionality Support ISA-95 Functional Hierarchy ISA-95 Data & Activity Model / MES Product GlobalStandardProductSurveyRTEVOC planning & Scheduling Sense & Respond Visibility MES I/F.
7 (KPI) AutoMES }MES , Product Survey, RTE , VOC AutoMES ( Factory Modeling) (Material Modeling) (Process Modeling) Concept}Factory z , , (Area) } z zUNIT z z ( ) Concept - Factory} (Product)z zLOT } (Durable)z Container z z (Usage) } (Consumable)z / z / Concept - Material} (Operation)z } Flow (Process Flow)z z Flow Flow zRework Concept Process Flow} (Policy)z z , z Concept Policy IT }Micro ContainerzComponent Containerz (Dependency Injection) z (Emergence) }Workflowz Component Service , Event Business Process zBPEL (Business Process Execution Language) BPM z / (INVOKE) Transaction z (IF-ELSE, SWITCH-CASE)z (Loop)z (Exception Handling)
8 Micro Container Component Component ComponentCustomComponent QA QA RepairRepairOKNGS ystem ArchitecturePresentationWeb ControllerRich ClientApplicationBusiness Logic WorkflowWorkflow SystemServicePersistence FrameworkPerformance MonitoringRemote ServiceLogging FrameworkError HandlingTesting FrameworkMicro Platform DBMSData Access& Interface Interface Interface M/WDatabase Access Object (SQL Server)H/W ERPMESMES (Unix or Windows Server)DBMS (Oracle or SQL ServerHUBPOPPOP Server PLC PCLabel AP PDA MES Process / / MES LINEB arcode Barcode PLC PLC Data / Data / LOT LOT / EAI Tool (Webmethod, IBM-MQ ..) PDA PC - } ( ) / / (AREA) / Recipe / } ( ) BOM / / } (Operation) Route (Process Flow)}Container / / } / / / / } / / [ TOOL ][ ] - } z Downloadz / z / / } z / z z } z ( , , )z ( )z [ ][ ]} z (Barcode, PLC ))
9 Z z z z z Flow } z z z / z [ ][ ] / } z / z / z z } z z z [ / ][ ] - } z / / z / z / / z / / } z z z z z } z ( )z z , ST [ ][ ] - [ ][ ]} z z z z zLOT - }UI Framework zMS Composite UI ApplicationBlock zPC / PDA zOne-Click (No TouchDeployment)zWEB PCPDA - } Health z (CPU, Memory, Disk I/O)z (Process hang check)}Alarm zWater Mark Alarm zAlarm Action (User Notification, E-mail )}Fail-OverzManual Fail-Over ( )zAuto Fail-Over (N/W )EnterpriseAdapterEAI / GatewayDBAdapterAppsDatabaseSystem Utility Report DesignerConfiguration BusinessProcessManagement SQL Server, Oracle, DB 2 ODBC ADO DBMS ( ) MSMQ / JMS EAI ( Middleware Adaptor Template ) Report Auto MES Customizing Micro Container z z z z z z z z z z zERP 1.
10 2. / 3. / 4. 5. 6. 7. 8. Introduction} : ( )(Automated, Intelligent Manufacturing)} : 1996 2 14 } : } : 949-3 13 13230222202007*198186180 ( )161141182 131313 12734 200620052004 : *: } } z z (LCD, PDP, OLED)z z / / z z z 1997 2007 TCO* * TCO: /