Transcription of Content
1 Content02 AutoMES Solution Concept4. IT Process8. 9. 10. 03 Company Introduction1. 2. / 3. / 4. 5. 6. 7. 8. 01 MES ? s 11 MES 01 MES ? s 11 MES MES } Customer Focused(ERP, MRP, MRPII, ..)Planning SystemProcess Focused(PLC, MMI, Equipment, ..)Control SystemMissing LinkManualIsland of InformationProduct Focused(QA, SPC, PDM, ..)MESP rocess Focused(PLC, MMI, Equipment, ..)Control SystemCustomer Focused(ERP, MRP, MRPII, ..)Planning SystemAutomatedPlanningLayerExecutionLay erControlLayerMES * Ref: by MESA InternationalMES ?
2 } Planning Layer Control Layer / / Mission Critical SystemERP / SCMP lant FloorMMI / PLC Resource Allocation and Status Operations/Detail Scheduling Dispatching Production Unit Document Control(PLM ) Data Collection/Acquisition labor Management(ERP HR ) Quality Management Process Management Maintenance Management Product Tracking and Genealogy Performance Analysis , , ( , , Tool ) , , , , / , , , , SPC/SQC, , / , , , Alarm , PM , Lot, , , , , Cycle Time, * MESA: Manufacturing Enterprise Solution AssociationMESA s 11 MES Functions}MESA MES , Guide , 11 * SP95.
3 ISA Standards & Practices Committee Number 95 ISA-95 Standards (1/3)}ISA-95 Functional Hierarchy Level 3 Level 3 Level 4 Interface , Data B2 MML Functional HierarchyISA-95 Issue ERPMESP hysicalSystemsLevel 4 Level 3 Level 2 Level 1 Business Planning & LogisticsPlant Production Scheduling,Operational Management,etcManufacturing OperationsManagementDispatching Production, Detailed Production Scheduling,Reliability Assurance,Manufacturing OperationsManagementDispatching Production, Detailed Production Scheduling,Reliability Assurance,BatchControlContinuousControlD iscreteControl Enterprise-Control System (MES) Interfaces Enterprise-Control SP95* SAP, SIEMENS, Microsoft, GE Enterprise-Control System (MES) Interfaces Enterprise-Control SP95* SAP, SIEMENS, Microsoft, GE ISA-95 Standards (2/3)}Purdue Reference Model 12 , ISA-95 MES 4 Manufacturing Operations Management Model Manufacturing Operations Management ModelISA-95 Standards (3/3)}ISA-95 , , , 4 Activity Model , 8 Generic Activity Model (Resource Mgmt, Definition Mgmt) (Detailed Scheduling, Dispatching)
4 / (Execution Mgmt, Tracking) (Analysis)* LogicaCMG: MES Product Survey 2006 MES } z Vendor 19 8 z , , , 60% * LogicaCMG: MES Product Survey 2006 MES (1/2)} z 20-2000(kUSD) 305(kUSD) .z 2~1000( ) 61 .z , , 11(kUSD) (H/W, Infrastructure ) ERP MES (2/2)}Cost per User LogicaCMG: MES ProductSurvey 2006 - & MESA InternationalMES (1/2)} , . 30% Speed 30% 99% 10%30%15%20%20%30% MES WIP PL 75%23%56%32%25%85%60% Data (Defect/TraceabilityData) Order Tracking Data / Data / Data / Loss Visibility MES (2/2)} / , Process ROIReal-TimeAccurateVisibilitySpeed02 AutoMES Solution Concept4.
5 IT 8. 9. 10. Performance (1990s )(Compete on Strategy and Marketing) (1990s )(Compete on Operational Excellence)Time* : AMR Research, Change of Management Paradigm, 2005 Digital (2000s)(Compete on Real-TimeResponsiveness)AutoMES (1/3)} , 2000 * (1980s)(Compete on Productivity and Efficiency)SCM CRM 1990s Supply Chain Management 1990s JIT, TQM, Kanban, Lean Manufacturing ( ) 1980s2000sExtended Real-Time Enterprise Agility Adaptability AutoMES (2/3)} MES MES RTE ERP MES MES/ERP OLTP/Control Planning & Scheduling MES (MESA, ISA-95 ) MES Global MES Transformation MES MES MES MES AutoMES (3/3) ERP, SCM Roadmap 111 (PI) 222 333 MES Leading Company111 222 333 SCM(SCP)
6 MES ERP MES Integration MES ERP MES PI PI , POINT MES , MES SM / MES 1 150 MES , , Engineering, IT MES Package MESA 11 ISA-95 , 2006 92 2006 350 Global StandardComplianceReal-Time ManufacturingIntelligenceFocus onIndustry SegmentAdvanced TechnicalArchitecture MESA 11 Functionality Support ISA-95 Functional Hierarchy ISA-95 Data & Activity Model / MES Product GlobalStandardProductSurveyRTEVOC Planning & Scheduling Sense & Respond Visibility MES I/F , (KPI)
7 AutoMES }MES , Product Survey, RTE , VOC AutoMES ( Factory Modeling) (Material Modeling) (Process Modeling) Concept}Factory z , , (Area) } z zUNIT z z ( ) Concept - Factory} (Product)z zLOT } (Durable)z Container z z (Usage) } (Consumable)z / z / Concept - Material} (Operation)z } Flow (Process Flow)z z Flow Flow zRework Concept Process Flow} (Policy)z z , z Concept Policy IT }Micro ContainerzComponent Containerz (Dependency Injection) z (Emergence) }Workflowz Component Service , Event Business Process zBPEL (Business Process Execution Language) BPM z / (INVOKE) Transaction z (IF-ELSE, SWITCH-CASE)z (Loop)z (Exception Handling)
8 Micro Container Component Component ComponentCustomComponent QA QA RepairRepairOKNGS ystem ArchitecturePresentationWeb ControllerRich ClientApplicationBusiness Logic WorkflowWorkflow SystemServicePersistence FrameworkPerformance MonitoringRemote ServiceLogging FrameworkError HandlingTesting FrameworkMicro Platform DBMSData Access& Interface Interface Interface M/WDatabase Access Object (SQL Server)H/W ERPMESMES (Unix or Windows Server)DBMS (Oracle or SQL ServerHUBPOPPOP Server PLC PCLabel AP PDA MES Process / / MES LINEB arcode Barcode PLC PLC Data / Data / LOT LOT / EAI Tool (Webmethod, IBM-MQ.))
9 PDA PC - } ( ) / / (AREA) / Recipe / } ( ) BOM / / } (Operation) Route (Process Flow)}Container / / } / / / / } / / [ TOOL ][ ] - } z Downloadz / z / / } z / z z } z ( , , )z ( )z [ ][ ]} z (Barcode, PLC ) z z z z z Flow } z z z / z [ ][ ] / } z / z / z z } z z z [ / ][ ] - } z / / z / z / / z / / } z z z z z } z ( )z z , ST [ ][ ] - [ ][ ]} z z z z zLOT - }UI Framework zMS Composite UI ApplicationBlock zPC / PDA zOne-Click (No TouchDeployment)
10 ZWEB PCPDA - } Health z (CPU, Memory, Disk I/O)z (Process hang check)}Alarm zWater Mark Alarm zAlarm Action (User Notification, E-mail )}Fail-OverzManual Fail-Over ( )zAuto Fail-Over (N/W )EnterpriseAdapterEAI / GatewayDBAdapterAppsDatabaseSystem Utility Report DesignerConfiguration BusinessProcessManagement SQL Server, Oracle, DB 2 ODBC ADO DBMS ( ) MSMQ / JMS EAI ( Middleware Adaptor Template ) Report Auto MES Customizing Micro Container z z z z z