Transcription of Content
1 Content02 AutoMES Solution Concept4. IT Process8. 9. 10. 03 Company Introduction1. 2. / 3. / 4. 5. 6. 7. 8. 01 MES ? s 11 MES 01 MES ? s 11 MES MES } Customer Focused(ERP, MRP, MRPII, ..) planning SystemProcess Focused(PLC, MMI, Equipment, ..)Control SystemMissing LinkManualIsland of InformationProduct Focused(QA, SPC, PDM, ..)MESP rocess Focused(PLC, MMI, Equipment.)
2 Control SystemCustomer Focused(ERP, MRP, MRPII, ..) planning SystemAutomatedPlanningLayerExecutionLay erControlLayerMES * Ref: by MESA InternationalMES ?} planning Layer Control Layer / / Mission Critical SystemERP / SCMP lant FloorMMI / PLC Resource Allocation and Status Operations/Detail Scheduling Dispatching Production Unit Document Control(PLM ) Data Collection/Acquisition Labor Management(ERP HR ) Quality Management Process Management Maintenance Management Product Tracking and Genealogy Performance Analysis , , ( , , Tool )
3 , , , , / , , , , SPC/SQC, , / , , , Alarm , PM , Lot, , , , , Cycle Time, * MESA: Manufacturing Enterprise Solution AssociationMESA s 11 MES Functions}MESA MES , Guide , 11 * SP95: ISA Standards & Practices Committee Number 95 ISA-95 Standards (1/3)}ISA-95 Functional Hierarchy Level 3 Level 3 Level 4 Interface , Data B2 MML Functional HierarchyISA-95 Issue ERPMESP hysicalSystemsLevel 4 Level 3 Level 2 Level 1 Business planning & LogisticsPlant Production Scheduling,Operational Management,etcManufacturing OperationsManagementDispatching Production, Detailed Production Scheduling,Reliability Assurance,Manufacturing OperationsManagementDispatching Production, Detailed Production Scheduling.
4 Reliability Assurance,BatchControlContinuousControlD iscreteControl Enterprise-Control System (MES) Interfaces Enterprise-Control SP95* SAP, SIEMENS, Microsoft, GE Enterprise-Control System (MES) Interfaces Enterprise-Control SP95* SAP, SIEMENS, Microsoft, GE ISA-95 Standards (2/3)}Purdue Reference Model 12 , ISA-95 MES 4 Manufacturing Operations Management Model Manufacturing Operations Management ModelISA-95 Standards (3/3)}ISA-95 , , , 4 Activity Model , 8 Generic Activity Model (Resource Mgmt, Definition Mgmt) (Detailed Scheduling, Dispatching) / (Execution Mgmt, Tracking) (Analysis)* LogicaCMG.
5 MES Product Survey 2006 MES } z Vendor 19 8 z , , , 60% * LogicaCMG: MES Product Survey 2006 MES (1/2)} z 20-2000(kUSD) 305(kUSD) .z 2~1000( ) 61 .z , , 11(kUSD) (H/W, Infrastructure ) ERP MES (2/2)}Cost per User LogicaCMG: MES ProductSurvey 2006 - & MESA InternationalMES (1/2)}.
6 30% Speed 30% 99% 10%30%15%20%20%30% MES WIP PL 75%23%56%32%25%85%60% Data (Defect/TraceabilityData) Order Tracking Data / Data / Data / Loss Visibility MES (2/2)} / , Process ROIReal-TimeAccurateVisibilitySpeed02 AutoMES Solution Concept4.
7 IT 8. 9. 10. Performance (1990s )(Compete on Strategy and Marketing) (1990s )(Compete on Operational Excellence)Time* : AMR Research, Change of Management Paradigm, 2005 Digital (2000s)(Compete on Real-TimeResponsiveness)AutoMES (1/3)} , 2000 * (1980s)(Compete on Productivity and Efficiency)SCM CRM 1990s Supply Chain Management 1990s JIT, TQM, Kanban, Lean Manufacturing ( ) 1980s2000sExtended Real-Time Enterprise Agility Adaptability AutoMES (2/3)
8 } MES MES RTE ERP MES MES/ERP OLTP/Control planning & Scheduling MES (MESA, ISA-95 ) MES Global MES Transformation MES MES MES MES AutoMES (3/3) ERP, SCM Roadmap 111 (PI) 222 333 MES Leading Company111 222 333 SCM(SCP)
9 MES ERP MES Integration MES ERP MES PI PI , POINT MES , MES SM / MES 1 150 MES , , Engineering, IT MES Package MESA 11 ISA-95 , 2006 92 2006 350 Global StandardComplianceReal-Time ManufacturingIntelligenceFocus onIndustry SegmentAdvanced TechnicalArchitecture MESA 11 Functionality Support ISA-95 Functional Hierarchy ISA-95 Data & Activity Model / MES Product GlobalStandardProductSurveyRTEVOC planning & Scheduling Sense & Respond Visibility MES I/F
10 , (KPI) AutoMES }MES , Product Survey, RTE , VOC AutoMES ( Factory Modeling) (Material Modeling) (Process Modeling) Concept}Factory z , , (Area) } z zUNIT z z ( ) Concept - Factory} (Product)z zLOT } (Durable)z Container z z (Usage) } (Consumable)z / z / Concept - Material} (Operation)z } Flow (Process Flow)z z Flow Flow zRework Concept Process Flow} (Policy)z z , z Concept Policy IT }Micro ContainerzComponent Containerz (Dependency Injection) z (Emergence)