CONTENTS

1 1 CONTENTSCONTENTSCONTENTSCONTENTSCONTENTS 1 USER INFORMA1 USER INFORMA1 USER INFORMA1 USER INFORMA1 USER INFORMATIONTIONTIONTIONTION2 OPERA2 OPERA2 OPERA2 OPERA2 OPERATOR CONTROLSTOR CONTROLSTOR CONTROLSTOR CONTROLSTOR CONTROLS3 BOILER OPERA3 BOILER OPERA3 BOILER OPERA3 BOILER OPERA3 BOILER OPERATIONTIONTIONTIONTION4 INST4 INST4 INST4 INST4 INSTALLAALLAALLAALLAALLATION GENERALTION GENERALTION GENERALTION GENERALTION GENERAL5 INST5 INST5 INST5 INST5 INSTALLAALLAALLAALLAALLATIONTIONTIONTION TION6 INST6 INST6 INST6 INST6 INSTALLAALLAALLAALLAALLATIONTIONTIONTION TION7 OIL SUPPL7 OIL SUPPL7 OIL SUPPL7 OIL SUPPL7 OIL SUPPLYYYYY8 CONVENTIONAL FL8 CONVENTIONAL FL8 CONVENTIONAL FL8 CONVENTIONAL FL8 CONVENTIONAL FLUEUEUEUEUE9 BALANCED FL9 BALANCED FL9 BALANCED FL9 BALANCED FL9 BALANCED FLUEUEUEUEUE10 COMMISSIONING10 COMMISSIONING10 COMMISSIONING10 COMMISSIONING10 COMMISSIONING11 SERVICING11 SERVICING11 SERVICING11 SERVICING11 SERVICING12 F12 F12 F12 F12 FAULAULAULAULAULT FINDINGT FINDINGT FINDINGT FINDINGT FINDING13 TECHNICAL13 TECHNICAL13 TECHNICAL13 TECHNICAL13 TECHNICALINFORMAINFORMAINFORMAINFORMAINF ORMATIONTIONTIONTIONTIONAPPENDIXAPPENDIX APPENDIXAPPENDIXAPPENDIXCONTENTSCONTENTS CONTENTSCONTENTSCONTENTSS ection 1 User InformationSection 1 User InformationSection 1 User InformationSection 1 User InformationSection 1 User Information1-1 Installer ---------------------------------------- ------------------ 21-2 Householders Information --------------------------------------- 21-3 Service

2 History--------------------------------- ----------------- 21-4 Boilers covered by this manual ---------------------------------- 3 Section 2 Operator ContrSection 2 Operator ContrSection 2 Operator ContrSection 2 Operator ContrSection 2 Operator Controlsolsolsolsols2-1 Control Panel - Select and Combistream ------------------------ 42-2 Control Panel - Option ---------------------------------------- --- 62-3 Combi Thermostatic Mixing valve ------------------------------- 72-4 Combi &Expansion Relief --------------------------------------- 7 Section 3 Boiler OperationSection 3 Boiler OperationSection 3 Boiler OperationSection 3 Boiler OperationSection 3 Boiler Operation3-1 Switching the Boiler ON ---------------------------------------- - 83-2 Switching the Boiler OFF ---------------------------------------- 83-3 Burner Lockout ---------------------------------------- --------- 83-4 Care of the Boiler ---------------------------------------- -------- 9 Section 4 Installation GeneralSection 4 Installation GeneralSection 4 Installation GeneralSection 4 Installation GeneralSection 4 Installation General4-1 Compliance------------------------------ --------------------- 104-2 Siting and Positioning the Boiler ------------------------------ 10 Section 5 InstallationSection 5 InstallationSection 5 InstallationSection 5 InstallationSection 5 Installation5-1 Select and Option Internal Floor Standing--------------------- 115-2 Select Internal Wall Mounted.

3 125-3 Select External Wall Mounted --------------------------------- 145-4 Select Free Standing External-------------------------------- -- 165-5 Option Floor Standing System Boiler - ------------------------ 18 Section 6 Installation CombistrSection 6 Installation CombistrSection 6 Installation CombistrSection 6 Installation CombistrSection 6 Installation Combistream and Combi 65eam and Combi 65eam and Combi 65eam and Combi 65eam and Combi 656-1 Combistream System and Combi 65 -------------------------- 216-2 Combistream System and Combi 65 Components ------------ 236-3 Combistream and Cobi 65 Connections to the Boiler ---------- 26 Section 7 Oil SupplySection 7 Oil SupplySection 7 Oil SupplySection 7 Oil SupplySection 7 Oil Supply7-1 Oil Storage Tanks ---------------------------------------- ------ 287-2 Oil System---------------------------------- ------------------- 287-3 Oil Supply System ---------------------------------------- ----- 29 Section 8 Conventional FlueSection 8 Conventional FlueSection 8 Conventional FlueSection 8 Conventional FlueSection 8 Conventional Flue8-1 Conventional Flue------------------------------------ --------- 31 Section 9 Balanced FlueSection 9 Balanced FlueSection 9 Balanced FlueSection 9 Balanced FlueSection 9 Balanced Flue9-1 Balanced Flue Selection --------------------------------------- 329-2 Suggested Flue Siting ---------------------------------------- - 339-3 Burner Air Supply ---------------------------------------- ------ 34

4 Section 10 CommissioningSection 10 CommissioningSection 10 CommissioningSection 10 CommissioningSection 10 Commissioning10-1 Commissioning Checks --------------------------------------- 3510-2 Extra Procedures for System Boilers--------------------------- 3610-3 Extra Procedures for Combi Boilers---------------------------- 3610-4 Combustion Tests ---------------------------------------- ----- 3710-5 Handing Over------------------------------------ -------------- 37 Section 11 ServicingSection 11 ServicingSection 11 ServicingSection 11 ServicingSection 11 Servicing11-1 Routine Service ---------------------------------------- -------- 3811-2 Extra Procedure for System Boilers---------------------------- 3811-3 Extra Procedure for Combi Boilers----------------------------- 3911-4 Baffle Positions ---------------------------------------- -------- 39 Section 12 Fault FindingSection 12 Fault FindingSection 12 Fault FindingSection 12 Fault FindingSection 12 Fault Finding12-1 Householders Fault Finding ----------------------------------- 4112-2 Householders Fault Finding - System Boilers ----------------- 4112-3 Householders Fault Finding - Combi Boilers ------------------ 4112-4 Engineers Fault Finding --------------------------------------- 4212-5 Engineers Fault Finding - System Boilers--------------------- 4312-6 Engineers Fault Finding - Combistream Boilers--------------- 43 Section 13 TTTTT echnical Informationechnical Informationechnical Informationechnical Informationechnical

5 Information13-1 Boiler Specifications-------------------------- ---------------- 4413-2 Boiler Output Options ---------------------------------------- -- 4513-3 Burner Setting Data ---------------------------------------- ---- 4513-4 Burner Settings ---------------------------------------- -------- 4713-5 Panel Wiring Diagrams ---------------------------------------- 4913-6 Parts Supplied with Boiler---------------------------------- --- 5213-7 Boiler Dimensions------------------------------ --------------- 5413-8 Balanced Flue Dimensions ------------------------------------ 59 AppendixAppendixAppendixAppendixAppendix AP1 Regulations----------------------------- ----------------------- BCCOMBISTREAMCOMBISTREAMCOMBISTREAMCOMBI STREAMCOMBISTREAMCOMBI 65 COMBI 65 COMBI 65 COMBI 65 COMBI 652 Boiler Installed by:-Tel:Fax:email:The type of fuel required for the Boiler isTank Capacity Oil Suppliers To the you for purchasing a ThermeconOil Fired the unlikely event of a problem arisingwith the Boiler please first refer to:-Page 41 section 12 Householders FaultFinding of this you cannot rectify the problem fromthe information given, or if the problempersists contact the INSTALLER who willassess the problem and if necessarycontact our service Information1-3 Service HistoryNoteThe price of fuel has seasonal fluctuations andvaries from supplier to supplier.

6 You areadvised to shop around for a good INFORMAUSER INFORMAUSER INFORMAUSER INFORMAUSER INFORMATION 1 TION 1 TION 1 TION 1 TION 1DO NOT involve a third party that may incur you costs as this will not be covered by the Boiler work not authorised by GAH (HEATING PRODUCTS) LTD. may also invalidate the carried out and parts fitted by unauthorised engineers cannot be Commissioned by:-Tel:Fax:email:Boiler Service Engineer 11111It is a condition of the Guarantee that the Boiler is serviced every 12 Floor StandingModelS40/65S60/80S80/95S90/120 Btu/hr x 100040 to 6560 to 8080 to 9590 to to to to to x 1000100 to 150140 to 190190 to 240240 to to to to to Floor StandingModelO40/65O60/80O80/95O90/120 Btu/hr x 100040 to 6560 to 8080 to 9590 to to to to to ModelO100/150O140/190O190/240O240/270 Btu/hr x 1000100 to 150140 to 190190 to 240240 to to to to to Option Floor Standing SystemModelOS60/80OS80/95OS90/120 OS100/150 Btu/hr x 100060 to 8080 to 9590 to 120100 to to to to to Combistream & Combi 65 ICombi 65 EModelC40/65 ModelC40/65 EBtu/hr x 100040 to 65 Btu/hr x 100040 to to to Select Wall Mounted InternalModelW40/50IW50/80

7 IBtu/hr x 100040 to 5050 to to to Select Wall Mounted ExternalModelW40/50EW50/80 EBtu/hr x 100040 to 5050 to to to Select Free Standing ExternalModelF40/50EF50/80 EBtu/hr x 100040 to 5050 to to to USER INFORMAUSER INFORMAUSER INFORMAUSER INFORMAUSER INFORMATION 1 TION 1 TION 1 TION 1 TION 11-4 Boilers covered by this manualMy Boiler Tick boxWiringDiagramQUICK REFERENCED imensionsOilConnectionPage 49 Page 54 Page 11 Page 49 Page 54 Page 11 Page 49 Page 54 Page 11 Page 49 Page 54 Page 11 Page 49 Page 54 Page 11 Page 51 Page 58 Page 11 Page 49 Page 55 Page 14 Page 50 Page 56 Page 16 Page 50 Page 57 Page 1711111 Combistreamonly4 Boiler Thermostat ControlThe Boiler Thermostat Control is used to control the temperature of the water within theBoiler Water heat sensor phial of the Thermostat is on the end of a capillary tube and placed inone of the tubes on top of the Boiler Thermostat control has a STOP position to switch the Boiler temperature range of the control is 55 C to 90 recommended settings of the Boiler Thermostat control Heating and Hot Water80 Hot Water only65 setting below 60 C can, on some heating systems, induce corrosion and reduce the lifeof the Panel - Select, Combistream and Combi 65 Select and Internal WallFig.

8 2-1a Control PanelsHIGH LIMITTHERMOSTATMANUAL RESET(OPTIONAL)HINGED FLAP HELD CLOSED BY APUSH OPEN - PUSH SHUT MAGNETHIGH LIMIT THERMOSTATMANUAL RESET (OPTIONAL)SEALOPENDOOR KNOBHIGH LIMIT THERMOSTATMANUAL RESET (OPTIONAL)OPERAOPERAOPERAOPERAOPERATOR CONTROLS 2 TOR CONTROLS 2 TOR CONTROLS 2 TOR CONTROLS 2 TOR CONTROLS 2 Wall Mounted External & Free Standing ExternalCombistream and Combi 65 Internal22222 Combi 65 External5 OPERAOPERAOPERAOPERAOPERATOR CONTROLS 2 TOR CONTROLS 2 TOR CONTROLS 2 TOR CONTROLS 2 TOR CONTROLS Mains SwitchO = OffI = OnThe Mains Switch switches the Boiler ON and OFF. When power to the Boiler is ON andthe Mains Switch is ON the Mains Indicator Lamp will be Mains Indicator LampThe Mains Indicator Lamp will be lit when the Boiler Mains Switch is ON and the heatingsystem control is calling for the Lamp does not illuminate refer to Section 12 Fault Lockout Indicator LampWhen the Lockout Indicator Lamp is illuminated, it indicates that a Burner Lockout hasoccurred and the Boiler is not to 3-3 to restart Limit Indicator LampThe Limit Indicator Lamp is illuminated when the water within the Boiler is overheated High Limit Thermostat of the Boiler control is High Limit Thermostat with automatic resetWhen the Limit Lamp is lit (High Limit Thermostat tripped)

9 , the Boiler shuts down untilthe water temperature falls to a satisfactory level (5 C below High Limit Thermostatsetting). The High Limit Thermostat then resets automatically and normal operationshould Manual Limit Reset Button (Option)A High Limit Thermostat with an integral Manual Reset button is normally fitted to SystemBoilers and Combistream Boilers. Boilers fitted with Manual Reset High LimitTh