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CONVEYOR COMPONENTS AND ACCESSORIES

CONVEYOR COMPONENTS AND ACCESSORIESB etter by design since 19012 STEPHENS-ADAMSON HAS THE IDLER TO MEET YOUR NEEDSSYNCHRO-LUBE a STEPHENS-ADAMSON exclusiveCOMPLETE PRODUCT LINE Sealed, Regreasable, or Greased and Plugged CEMA B, C, D, AND E Ratings For Light to Heavy Duty Applications In-line or Offset Frames 4 , 5 , 6 , and 7 Roll Diameters 18 through 120 Belt WidthsAll S-A Idlers Short moment arm between shaft mounting points and bearing centers, reducing shaft deflection and increasing bearing life Flush end disc geometry avoids material buildup near seals and prolongs roll life Replaceable and interchangeable rolls No need to replace entire idler for one worn-out roll Rugged frames to reduce vibration and fatigue, for longer lifeOFFSET TROUGHING IDLERSO ffset Center roll Eliminates belt buckling and extends belt life by confining the belt more effectively Simplifies roll changing Eliminates roll gap and extends belt life Especially effective for light beltsA STEPHENS-ADAMSON EXCLUSIVES ealed Ball Bearing Idlers high value, low Eliminates lubrication and maintenance costs Reliable: Triple barrier sealing system Bearings use metal shields and contact seals Precision ground shaft for longer seal life3 STEPHEN

2 STEPHENS-ADAMSON HAS THE IDLER TO MEET YOUR NEEDS SYNCHRO-LUBE™ a STEPHENS-ADAMSON exclusive COMPLETE PRODUCT LINE • Sealed, Regreasable, or Greased and Plugged

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Transcription of CONVEYOR COMPONENTS AND ACCESSORIES

1 CONVEYOR COMPONENTS AND ACCESSORIESB etter by design since 19012 STEPHENS-ADAMSON HAS THE IDLER TO MEET YOUR NEEDSSYNCHRO-LUBE a STEPHENS-ADAMSON exclusiveCOMPLETE PRODUCT LINE Sealed, Regreasable, or Greased and Plugged CEMA B, C, D, AND E Ratings For Light to Heavy Duty Applications In-line or Offset Frames 4 , 5 , 6 , and 7 Roll Diameters 18 through 120 Belt WidthsAll S-A Idlers Short moment arm between shaft mounting points and bearing centers, reducing shaft deflection and increasing bearing life Flush end disc geometry avoids material buildup near seals and prolongs roll life Replaceable and interchangeable rolls No need to replace entire idler for one worn-out roll Rugged frames to reduce vibration and fatigue, for longer lifeOFFSET TROUGHING IDLERSO ffset Center roll Eliminates belt buckling and extends belt life by confining the belt more effectively Simplifies roll changing Eliminates roll gap and extends belt life Especially effective for light beltsA STEPHENS-ADAMSON EXCLUSIVES ealed Ball Bearing Idlers high value, low Eliminates lubrication and maintenance costs Reliable: Triple barrier sealing system Bearings use metal shields and contact seals Precision ground shaft for longer seal life3 STEPHENS-ADAMSON HAS THE IDLER TO MEET YOUR NEEDSPRODUCING IDLERSFOR MORE THAN A CENTURYINLINE IDLERSC arry loads More rugged for heavy duty applications Maximizes load distributionSynchro-Lube Fast one-shot lubrication, reduces maintenance time Inside-out lubrication and vents, no blown seals!

2 Lubricates all six bearings at once, from either side of the CONVEYOR !The S-A cartridge Keeps grease in and contaminants out for maximum roll life Consists of multi-pass labyrinths, metal shield and contact seals, and an abrasion-resistant polymer or stainless steel sleeve Keeps friction drag energy requirements, keeping production high, and total operating costs lowCEMA C Bearing Assembly4 LIGHTEST TO HEAVIEST APPLICATIONSM illions of Stephens-Adamson belt CONVEYOR idlers have been used to move billions of tons of bulk materials since 1901. This experience, coupled with continuous testing and design improvements, has resulted in the highest quality, most dependable idlers in the has a complete product line to meet your needs. Whether you want regreaseable or sealed, inline or offset, 18 belt width or 120 light-duty or heavy-duty, we have the right idler and custom-built products for your specific IdlerOffset IdlerGarlandsWire Rope IdlerInset Frame IdlerV ReturnsSteel ReturnsRubber Disc Returns Self-TrainersFlatbelt IdlersImpact IdlerPicking Table IdlerAdjustable IdlerESIdler 5 POLYETHYLENE SLEEVED ROLLS ARE BETTER THAN STEEL!

3 FOR FLEXIBLE, DURABLE, LOW-NOISE CONVEYINGRETURN ROLL GUARDL ifeguard polyethylene An economical alternative to steel or solid polyethylene rolls Extends idler life Extended roll life means fewer replacement costs and reduced down-time Offers more resistance to most chemicals, acids, salts, and hot oils Important safety enhancement Designed to meet OSHA requirements Includes warning labels Easy installationSTEPHENS-ADAMSON GARLAND IDLERSF eatures Roll diameters from 4 to 7 with #9 GA to 5/8 wall tubing Precision ground shafting ranging from 20 mm to 60 mm in diameter Deep groove precision ball bearings An effective sealing system protects bearings from the ingress of contaminants Various suspension supports to meet customer structural connectionsCentury Series6 IMPROVES BELT An active guiding system installed on the return portion of the CONVEYOR Active and continuous belt centering Very little allowed mistracking before steering begins Low force required to guide belt Less belt and roller wear, longer life Less spillage.

4 Improved work environment Lower maintenance and clean-up costsSTEPHENS-ADAMSON LOADING POINT TECHNOLOGYBELT CONDUCTORBelt Conductor ALL THE SOLUTIONS TO YOUR LOADING POINT PROBLEMS Absorbs impact forces and prolongs belt life A system for every application Soft rubber absorbs energy at loading point Low friction surface reduces friction Eliminates belt sagging and helps prevent spillage Aids in belt tracking No moving parts to break down7 Standard systems for all belt widths in 4-ft and 5-ft lengths Stocked in 20 and 35 troughing angles Side Pull Out (SPO) systems available Heavy-duty and custom-designed systems for every application Wear liners deflect material away from seal towards center of belt Clamp holds seal in proper position and allows easy replacement of seal Long-wearing rubber seal lies on belt Very little maintenance requiredSACO Impact SystemHolderWear LinerRubber SealSealing SystemSACO Glide SystemTHREE-PART SYSTEM REDUCES MATERIAL SPILLAGE SACO glide system supports belt, prevents belt sag, allowing effective sealing Low friction surface to reduce drag Can utilize either steel or impact rolls Used in low impact applications where sealing is criticalBELT SUPPORT IS CRITICAL FOR SEALINGKEEP MATERIAL ON THE BELT8 STEPHENS-ADAMSON BELT CLEANING SYSTEMSPre-Cleaner does the heavy New blade shape for efficient cleaning and maximum removal of carryback.

5 Blade shape and spring tensioner maintain constant pressure throughout life of blade Longer blade life, less maintenance Individual segments flex independently, ensuring better blade-to-belt contact Easy installation and blade changeout reduces installation and service costsLow Head Room V-Return Protects CONVEYOR belt from damage caused by stray lumps Easy to install low-headroom design Self-adjusting Heavy duty construction for tough applicationsSPECIALTY BELT CLEANERSPre-CleanerS-A Air Knife is ideal for cleaning wet or sticky material Field proven method for cleaning wet and sticky materials from CONVEYOR belts Easily installed on new or existing systems Eliminates belt wear from cleaning operations Requires minimum maintenance and adjustmentAir Knife CleanerAvailable with three blade Standard Compounded for general purpose cleaning where belt speed is below 700 fpm For use in quarrying.

6 Mining and general industrial applicationsPre-Cleaner Premium Multi-compound blade provides longer life and superior cleaning in the most abrasive applications For use on conveyors with a belt speed up to 700 fpmPre-Cleaner Special Purpose Compounded to aid in the removal of especially sticky materials that virtually bond themselves to the belt Effective on conveyors up to a belt speed of 500 fpmLHR V-Return PlowPremiumStandardSpecial Purpose9T-Cleaner removes Highly effective cleaner for use in applications with fine material carryback Can be used in conjunction with Pre-Cleaner for effective cleaning of heavily loaded belts Unique design allows use on reversing beltsAvailable with two blade Standard For quarry applications Long-wearing hard steel blade in a flexible rubber mountT-Cleaner Premium For applications where long blade life is critical Hard steel blade with a carbide insert in a flexible rubber mountArm Cleaner utilizes trailing arm Designed for use in applications where carryback is especially fine.

7 Scraped material won t build up on cleaner framework Independent blades conform to belt shapeAvailable with two blade Cleaner Standard For quarry applications Long-wearing hard steel bladeArm Cleaner Premium For applications where long blade life is critical Hard steel blade with carbide insertSpring Cleaners offer economical Economical secondary cleaner with built-in tensioner Ideal for less demanding applications Easily installed on new or existing applications Variety of blade types available Spring CleanerT-CleanerArm CleanerBelt Brush for light, dry, fine Keeps belt clean and reduces spillage Lower speed means longer service life and less dust Works on patterned belts and is effective after edgers and saws in cleaning shavings and dust Softer carryback and sticky materials Segmented brush sections for simple, economical replacementBelt Brush10 GripFlex Pulley Lagging The ultimate in slippage prevention and wear life Significantly longer life than most conventional lagging Unique grip nodules provide superior traction Self-cleaning surface prevents material buildup Bolt-on design makes installation and field replacement easyGripMaster Pulley Lagging Highly effective, cold bond design for easy installation Available with different patterns and rubber types to fit a wide variety of applications Economical and effective low total cost laggingGripFlex Pulley LaggingSTEPHENS-ADAMSON PULLEYSP ulley Bars For rugged, demanding applications Designed for heavy-duty.

8 Higher-torque applications Bolt-on for easy installation and maintenancePulley BarBetter by design since 1901 Stephens-Adamson pulleys are designed based on a century of experience in the pulley business. No matter what your requirements, Stephen-Adamson has the head or tail pulley to meet your needs. STD DUTY: Proven products to meet the requirements for many quarry and mine applications. MINE DUTY: A heavier design for applications requiring increased strength and reliability. ENGINEERED PULLEYS: For more rigorous applications, Stephens-Adamson can design a custom pulley to fit virtually any pulleys are available Lagging provides extra traction between belt and pulley, reducing slippage and abrasive wear and using less takeup weight. Helps you reduce costs and improve performance!11 THE TORQUE-MASTER HOLDBACK Detachable torque arm Independently energized rollers Dependable roll-wedge operation Movable magnetic drain plug Oil bath lubrication systemDEPENDABLE SAFETY FOR INCLINED BELT CONVEYORS, BUCKET ELEVATORS AND SIMILAR EQUIPMENTSTEPHENS-ADAMSON HOODS WORK!

9 Weather-tight, strong rod-type hinge Are easy for one person to open and close Protect belts from the sun Prevent idler roller; and belts from freezing Cut material loss due to wind or rain Extend CONVEYOR life and reduce operating costs Are easy to installTake your pick of .. #22 gauge galvanized steel or .040 thick aluminum material Four and five foot cover selectionsReduce field erection time and With simple support band construction design Bolt directly to foot bracketsNORMAL DUTY HOLDBACK Simple, open design Low-cost, dependable protection Engages instantly without shock Bore sizes from 1 15/16 to 4 15/16 Proven roller wedge USA CANADA OTHER Telephone: 1-800-638-6788 Telephone: 1-800-510-3802 Telephone: 613-962-1384 Fax: 1-800-866-1438 Fax: 613-967-8128 Fax: 613-967-8128 optimal reliabilityA common cause of under-utilization within a facility is CONVEYOR inefficiency.

10 Stephens-Adamson products improve efficiency, for optimal product range covers every aspect of a CONVEYOR , from efficient loading to a clean discharge. Our impact stations, wear liners and sealing systems work together to protect the CONVEYOR belt, center the load and prevent costly spillage. Our total range of idlers carries the load to the discharge end. Lagging products ensure an efficient transfer of power from drive to CONVEYOR belt. The most comprehensive line-up of belt cleaners available on the market means Stephens-Adamson CONVEYOR COMPONENTS can offer the best possible solution to your cleaning and carryback problems. Our pulleys, holdbacks (backstops), and belt training products are world-class. Our CONVEYOR hood products protect both your equipment and the environment with proven S-A, we know our customers needs: timely response, direct involvement and ongoing follow up.


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