Conveyor Structure - Pioneer Conveyor

1 Conveyor Structure Turn Key Projects: Engineering, Manufacturing, Install Belt Drives & Terminal Groups TECHNICAL INFO 3-4. Pioneer STYLE 6-9. CATENARY STYLE 10-11. IMPACT Structure 12. RETRO-FIT 13-14. TERMINAL GROUPS 15-16. TURN KEY PROJECTS 16-17. INLINE Structure 18-22. Pioneer Conveyor is a leading bulk material Conveyor manufacturing firm serving customers throughout North America and across the globe. Pioneer has designed and manufactured thousands of standard and custom Conveyor systems for a multitude of applications. Pioneer has complete engineering, machining, fabrication, and manufacturing departments on-site to design and manufacture your next Conveyor project. Pioneer Conveyor is a certified CEMA ( Conveyor Equipment Manufacturers Association) member All of Pioneer Conveyor 's products are designed and manufactured significantly above required CEMA. specification requirements. This allows Pioneer to offer our customers the most attractive warranty in the industry.

2 Pioneer Conveyor 's mission is to raise the bar for the worldwide Conveyor systems one customer at a time. Our success will be measured by our ability to increase the expectations of all Conveyor system consumers so that they will never settle for anything less than receiving the highest quality products at a great price, custom engineered for their unique applications, delivered on-time, and monitored closely by the regional sales engineers.. Give us a call and have one of our Sales Engineers visit your site, to discuss your Conveyor requirements! 2. TECHNICAL INFO. Available in 1/4 wall or Seven Gage Tube ASTM 513 Specified Steel Tube with tight tolerance on Ovality, OD, and Straightness External Labyrinth Seal diverts contaminants away from bearing cavity by centrifugal force Five Part Labyrinth Seal Kit is packed with Renolit ST-80 grease to retard contaminates from entering bearing cavity, and also carries oxidation prohibitors to eliminate possible corrosion due to metal condensation Area behind the inner labyrinth seal is filled with Uniwirl 2 Grease (lithium complex) to prevent oxidation, and provide 3rd layer of protection to the bearing High Capacity Permanently Sealed 6306.

3 Deep Groove Ball Bearing with 25% more than standard grease fill for harsh Conveyor environment application. Custom Bearing Cavity design to produce idlers with minimal TIR (Total Indicated Runout). System component for Conveyor Structure used for moving bulk materials. Modify your troughing angle to maximum material transport based on belt speed and material characteristics For assistance determine what is best for you contact us Available in 20 and 35 trough angles. Available in 18 , 24 , 36 , 42 , 48 , 54 , 60 and 72 belt widths. Also available in CEMA B and CEMA C. 3. TECHNICAL INFO. The new Pioneer CEMA C design features low roll resistance (< 4 in lb) with a solid 3/4 . shaft that provides structural integrity that minimizes shaft slope at the bearing location increasing bearing life. idlers are fitted with a Modified Geometry Tapered Roller Bearing. Available in 1/4 wall and 7 or 9 Gg tube. ASTM 513 Specified Steel Tube with tight tolerance on Ovality, OD, and Straightness.

4 Also, ask us about our 9 gauge light-duty product line. External Labyrinth Seal diverts contaminants away from bearing cavity by centrifugal force Labyrinth Seal Kit is packed with Renolit ST-80 grease to retard contaminates from entering bearing cavity, and also carries oxidation prohibitors to eliminate possible corrosion due to metal condensation Area behind the inner labyrinth seal is filled with Uniwirl 2 Grease (lithium complex) to prevent oxidation, and provide 3rd layer of protection to the bearing High Capacity Permanently Sealed 6306. Deep Groove Ball Bearing with 25%. more than standard grease fill for harsh Conveyor environment application Custom Bearing Cavity design to produce idlers with minimal TIR. System component for Conveyor Structure used for moving bulk materials Modify your troughing angle to maximum material transport based on belt speed and material characteristics For assistance determine what is best for you contact us Available for 20 and 35 trough angles Available in 18 , 24 , 36 , 42 , 48 , 54 and 60 belt widths Also available in CEMA B and CEMA D.

5 4. TECHNICAL INFO. Pioneer Conveyor manufactures a B series idler for 18 through 48 belt widths, the new Pioneer CEMA B design features low roll resistance (< 3 in lb) with a solid 17mm shaft that provides structural integrity that minimizes shaft slope at the bearing location which increases bearing life. Idler rolls are fitted with special 17mm deep groove, high capacity, sealed for life, precision ball bearings. This all means that when you receive a Pioneer CEMA. B idler you receive a high efficiency idler with minimal maintenance requirements that is guaranteed to have a long operational life. Available in 7 or 9 Gg tube, ASTM 513 Specified Steel Tube with tight tolerance on Ovality, OD, and Straightness External Labyrinth Seal diverts contaminants away from bearing cavity by centrifugal force Custom Bearing Cavity design to produce idlers with minimal TIR. Proprietary 17mm Exterior Seal to prevent contaminants from entering the bearing cavity Bearing Cavity packed with Lithium Complex NLGI #2 Grease to ensure there is zero oxidation or contamination that would reach the sealed bearing 17mm Permanently Lubricate/Seal for Life Precision ball bearing.

6 Application System component for Conveyor Structure used for moving bulk materials Modify your troughing angle to maximum material transport based on belt speed and material characteristics For assistance determine what is best for you contact us Models / sizes Available for 20 and 35 trough angles Available in 18 , 24 , 36 , 42 and 48 belt widths Also available in CEMA C and CEMA D. 5. Pioneer STYLE. Pioneer style Structure is available for 3 , 4 or 5 . rigid rail/floor mount, or can be roof hung. Available with various roll sizes, CEMA B, C, D & E. as well as various belt widths, see details - page 7. Pioneer Box Frame Spreader Bar for Roof Hung application Offset Low Profile Troughing Idler Return Drop Brackets available in various sizes Floor mount adjustable stands, also available w/ return bracket 6. Pioneer Box Frame idlers Pioneer STYLE. Pioneer Troughing idlers Pioneer standard product line is availabe in a variety of belt widths, and can be equipped with 4, 5 or 6 inch rollers.

7 Also, available in 10, 15, 20, 30 and 45 degree troughing angle. B C D. BW A. 4 5 6 4 5 6 4 5 6. 30 40 7/8 8 9/16 28 7/8 2. 36 46 7/8 6 25/32 9 1/2 6 25/32 31 13/16 34 31 13/16 1 9/16 2 1 9/16. 42 53 1/4 7 19/32 10 21/32 7 19/32 36 29/32 39 5/32 36 29/32 1 9/16 2 1 9/16. 48 58 7/8 11 27/32 44 7/8 2. 54 62 9/16 48 27/32 3 19/32. 60 68 9/16 3 19/32. Dimensions are subject to change. Call to confirm. Pioneer stands can be adjusted to varying heights with a standard 14 adjustable leg. 7. Pioneer Bolt-on Top Trainers Trainers are available with 4 , 5 , 6 and 7 rollers for all belt widths. Pioneer STYLE. Belt B D. A C. Width 4 5 4 5. 18 n/a n/a n/a 5 1/4 8 3/8 8 7/8. 24 33 13 3/8 13 13/16 5 1/4 8 3/8 8 7/8. 30 39 14 7/16 14 7/8 5 1/4 8 3/8 8 7/8. 36 45 15 7/8 16 5/16 5 1/4 8 3/8 8 7/8. 42 51 17 1/8 17 9/16 5 1/4 8 3/8 8 7/8. 48 57 18 5/16 18 3/4 5 1/4 8 3/8 8 7/8. 54 63 19 3/8 19 13/16 5 1/4 8 3/8 8 7/8. 60 69 20 7/16 20 7/8 5 1/4 8 3/8 8 7/8.

8 Dimensions are subject to change. Call to confirm. 8. Pioneer Bolt-on Bottom Trainers Bottom Trainers are available with 4 , 5 , 6 and 7 rollers for all belt widths. for various belt widths. Belt B Pioneer STYLE. A C. Width 4 5. 18 n/a 4 31/32 4 15/32 7. 24 33 4 31/32 4 15/32 7. 30 39 4 31/32 4 15/32 7. 36 45 4 31/32 4 15/32 7. 42 51 4 31/32 4 15/32 7. 48 57 4 31/32 4 15/32 7. 54 63 4 31/32 4 15/32 7. 60 69 4 31/32 4 15/32 7. Dimensions are subject to change. Call to confirm. 9. Pioneer Conveyor 's Catenary Top Structure Enhanced Technology Y. Eliminates one degree of freedom from each connecting link, resulting in longer L10 life expectancy Minimizes distance (x) at critical load points Reduces roll gap by over 1/4 , reduces belt wear (y). *Patent Pending Conventional Style Linking CATENARY STYLE. Pioneer Conveyor 's Catenary Structure is engineered for optimal performance. Our patent- pending catenary tops, and training components are designed to our clients specifications to provide quick installation, easy retreival and virtually maintenance free Conveyor lines.

9 BELT C D. A B. WIDTH MIN MAX MIN MAX. 30 40 3/4 36 5/32 7 3/16 17 1/4 25 3/4 35 13/16. 36 46 3/4 42 5/32 5 5/8 15 11/16 29 1/2 39 9/16. 42 48 3/4 44 5/32 6 7/8 16 15/16 27 7/8 37 15/16. 48 58 3/4 54 5/32 16 3/16 26 1/4 30 5/8 40 11/16. 54 64 3/4 60 5/32 13 7/8 23 15/16 35 1/2 45 9/16. 60 70 3/4 66 5/32 12 22 1/16 37 3/4 47 13/16. 72 82 3/4 78 5/32 9 1/2 19 9/16 37 3/4 47 13/16. 84 94 3/4 90 5/32 9 19 1/16 37 3/4 47 13/16. Dimensions are subject to change. Call to confirm. 10. Pioneer Conveyor delivers a line catenary training Structure engineered to ensure that material remains on the belt without interfering with the Conveyor Structure . Optimized for belt-tracking and performance the Pioneer Catenary Training lining offers a medium to heavy duty solution that can be deployed in any conveying environment or application. Both tops and bottoms work with mechanical or vulcanized belts, and are designed to be easily installable, a versatile out-of-the-box' solution and durable while remaining budget conscious.

10 Available for above ground or underground application. CATENARY STYLE. Experiencing heat point violations? If you're experience issues with heat point violations, Pioneer Conveyor can provide high quality trainers that greatly reduce our customer's HPV. Top and Bottom Trainers available for 36 , 42 , 48 , 54 , 60 and 72 belt widths Dimensions are subject to change. Call to confirm. 11. Pioneer Conveyor offers various impact structures to eliminate Structure damage at any impact point in a Conveyor system. Individual impact top idlers , cross belt sliders or bolt down slider beds are available for various belt sizes and applications. Belt A B C D. Width 18 27 12 9/32 5 3/4 8 5/16. 24 33 13 5/8 5 3/4 8 5/16. 30 39 14 1/2 5 3/4 8 5/16. 36 45 15 15/16 5 3/4 8 5/16. 42 51 17 1/16 7 1/2 8 5/16. 48 57 18 1/4 7 1/2 8 5/16. 54 63 20 1/4 9 8 5/16. 60 69 20 1/2 9 8 5/16. Dimensions are subject to change. Call to confirm.