Transcription of Corporate Head Office - bradken.com
1 AustraliaChinaEuropeNorthAmericaSouthAme ricaAfricaMetal RecyclingFoundryWorkshop20 McIntosh DriveMayfield West NSW 2304 Australia T +61 2 4926 8200 F +61 2 4926 8201 E McIntosh DriveMayfield West NSW 2304 Australia T +61 2 4926 8200F +61 2 4926 8201E 647, 12200 NW Ambassador DriveKansas City MO 64163 USAT +1 816 270 0700F +1 816 270 0799E Vantage DriveSheffield S9 1RG United KingdomT +44 1142 841 000F +44 1142 841 001E G1 The Palisades 39 Kelly RoadJetpark South AfricaT +27 11 025 5403F +27 86 515 1792E XuHai Road SouthEconomic Development ZoneXuzhou China 221131 T + 86 516 8355 3958F + 86 516 8355 3959E Head OfficesCorporate Head OfficeVisit for your local Innovation.
2 Your Innovation. Your BreakersHammersJawsLiftersPloughsRoller SegmentsRotary BreakersScreen PlatesSizer TeethSprocketsTrunnionsWear PlatesWedge BarsProductsRotary Breaker RefurbishmentCrusher Roller RefurbishmentWear Liner PackagesWear MonitoringServicesROM BING rizzly BarsHoppersROM GratesScreensTransfer ChutesWear PlatesProductsTransfer Chute DesignWear Liner PackagesWear MonitoringServicesTHICKENINGE lbows, Pipes & TransitionsPump Casings & ImpellersScrapers/RakesProductsHigh Chrome Weld OverlayServicesDEWATERINGC eramic TilesChutesPumpsScraper BladesWear Resistant CeramicProductsHigh Chrome Weld OverlayCarbide Weld Overlay PipesServicesSTOCK PILINGBoom ScrapersBucketsChutesBelt ScrapersGETP roductsTransfer Chute DesignWear Liner PackagesServicesTRAIN LOAD OUTH oppersSpoons & HoodsTransfer ChutesProductsWear Liner PackagesWear MonitoringServicesSHIP LOADINGS poons & HoodsTransfer ChutesProductsWear Liner PackagesWear
3 MonitoringServicesPUMPINGC eramic EpoxiesCeramic LinersElbows, Pipes & TransitionsHigh Chrome Weld OverlayPump Casings & ImpellersRubber LinersProductsCarbide Weld Overlay PipesServicesSCREENS/GRIZZLY FEEDERSC hutesExcitersGrizzly BarsLiner PlatesRoller ScreensScreensWear Plate & BlockProductsGrizzly Bar DesignScreen RefurbishmentTransfer Chute DesignWear Liner PackagesServicesGRAVITY SEPARATIONC eramic EpoxiesCeramic TilesChutesElbows, Pipes & TransitionsHigh Chrome Weld OverlayPump Casings & ImpellersTablesWhite Iron CyclonesHigh Chrome Weld OverlayCustom DuaCeramic TilesProductsServicesRRPOWER PLANTB alls & RingsCrusher TyresElbows, Pipes & TransitionsPulveriser HammersHigh Chrome Weld OverlayWear Liner PackagesProductsServicesCOAL PROCESSINGB radken has a proud and proven 50 year history in the supply of differentiated consumable wear products to the coal processing industry.
4 Our continuously expanding range of products covers the Coal Handling and Preparation Plant through to Train Load Out. Bradken provides off-the-shelf and custom designed solutions including wear plates, hoppers, hoods, spoons, transfer chutes, screens and rotary breakers. Bradken strives to reduce your Total Cost of Ownership by implementing product design improvements, wear monitoring and inventory management programs. Regionally located manufacturing and service facilities give Bradken the ability to promptly respond to your needs making us a supplier of choice for coal processing s highly skilled team has technical expertise in an extensive range of process applications including.
5 World class manufacture Product design Technical support and service Material selection and development FEA and fatigue analysisBradken s technically advanced wear solutions will protect your Coal Handling and Preparation Plant while ensuring maximum process throughput. Chromium Carbide weld overlay plate Ceramic-Polyurethane composite liners Ceramic-Rubber composite liners Chrome-Molybdenum white iron block brazed to mild steel Nickel-Chrome white iron liner castings Epoxies A range of abrasion & impact resistant epoxy compounds Pipes Chromium Carbide weld overlay of straight and elbow pipeBradken s regionally supported continuous improvement process, DRIVE ensures we deliver the best products and service in the industry.
6 3 Bradken is a one-stop-shop for all your coal handling and preparation plant wear protection needsCoal Processing CapabilityVisionProud to believe our Vision applies to all of Bradken s stakeholders, including our employees, our customers, our community and our hope you come to share our Vision with maximise our shareholder s worth in a manner consistent with our Vision and ModelThe creation of differentiated consumable products for the resources industry and sale of their value to our value people who: are health, safety and environmentally responsible; have exemplary personal integrity; enjoy a balanced lifestyle; strive for continuous improvement in all that they do; are customer focused; possess courage and loyalty; are highly motivated; work together for common goals; respect the individual rights of others;ensuring Bradken is a good Corporate Savings: $1,460,000 per annum 570% Increase in Chute Life 83% Safety ImprovementPROBLEMThe customer had two slide chutes lined with bond-on ceramic tiles.
7 Extensive wear and tile failure were observed in high impact areas on the side of the two chutes were lined with 63mm and 100mm ceramic tiles. The respective throughput of each chute was Mt and Mt before COST OF OWNERSHIP IMPROVEMENTDRIVE Success StoryCurved Slide Chute Gold MineWhat is DRIVE ?BeforeAfterLiner CostLiner Life (weeks)Liner CostLiner Life (weeks)$200,0007$65,00040 Operational Savings Per AnnumCost Reduction Shut Time Reduction (hrs)Increased TonnesSafety Improvement$1,460,0002332,326,000 83%54 Bradken s DRIVE philosophy is the foundation stone which helps to reduce the Total Cost of Ownership of your plant equipment.
8 With a focus on wear monitoring and inventory management, DRIVE has been developed to deliver continuous value improvement through dedicated customer focus. Bradken s product development program delivers immediate benefits to our customers through continuous focus on specific needs. Implementing DRIVE ensures our products are continuously improving and reducing Total Cost of Ownership. DISCOVER the problem, the current performance and the customer s all available information and propose a the proposed the solution and identify performance improvement any required changes and roll out the improved continuous process improvement to help lower your costsSOLUTIONThe ceramic tiles on the chute sides were replaced with our Duablock product to create a rock box formation promoting ore-on-ore flow.
9 Duablock was chosen for this application as it is Bradken s best product for high impact application. The design underwent two iterations to arrive at the final solution which had a significantly improved chute has a vast range of technically advanced fixed plant wear solutions to protect your CHPP. We can supply both fabricated and cast protective solutions including pressed and rolled plate, cast Nihard billets and ceramic tiles. Bradken s extensive solution range includes:Bradken is ISo 9001:2008 certified ensuring production of only the highest quality productPipesOur patented high chrome weld overlay pipes and elbows have an extremely smooth weld overlay surface resulting in lower flow turbulence and longer service life.
10 Without traditional lobster backs, these fabrications are ideal for high velocity bends and white iron block brazed to a mild steel backing plate. White iron is a superior wear resistant product containing hard chromium carbides. The blocks are excellent for localised protection and for constructing rock two pack resin-ceramic composite offering high wear resistance. Epoxy is ideal for protecting those hard to reach places or as an emergency repair to keep your plant running.