1 Crane Components Technical Catalogue 50 Years Experience in the Development and Production of Hoisting Equipment Contents Travel Electric Lifting Electric 1 Podem Motors (Page 22) Motors (Page 22). 4 Electric Wire Rope Hoists 8 Foot Mounted Hoist, MT Series (2/1). 9 Foot Mounted Hoist, M Series (2/1). 10 Foot Mounted Hoist, MT Series (4/1). 11 Foot Mounted Hoist, M Series (4/1). 12 Normal Headroom Hoist, MT Series (2/1). 13 Normal Headroom Hoist, M Series (2/1). 14 Normal Headroom Hoist, MT Series (4/1). End Carriages Motor-reducers Double Girder Wire Rope Hoists: Electric Power 15 Normal Headroom Hoist, M Series (4/1) (Page 24) (Page 25) Trolleys (Page 21) Foot Mounted (Pages 8-11) Sulpay Normal Headroom (Pages 12-15). Low Headroom (Pages 16-19). 16 Low Headroom Hoist, MT Series (2/1).
2 17 Low Headroom Hoist, M Series (2/1). 18 Low Headroom Hoist, MT Series (4/1). 19 Low Headroom Hoist, M Series (4/1). 20 Explosion-proof Electric Wire Rope Hoist 21 Double Girder Trolleys 22 Lifting & Travel Electric Motors Pendant Control 23 Special Crane Components or Radio Remote & Engineering Solutions 24 End Carriages 25 References Podem 50 Years Experience & Know-how 1. April 1, 1961. The o cial establishment of Podem. The Bulgaria based state owned production company was created to supply the Crane industries in all Eastern European countries and former Soviet Union with electrical wire rope hoists. 1981. Podem became the biggest hoists manufacturer worldwide . Production capacity reached 100,000 wire rope hoists per year (102. 505 units / 1981). Podem created distributions in more than 70 countries around the world represented by its commercial structures Balkancar-Podem and other Podem brand names.
3 2001. Podemcrane AD aim is to be recognized as a The former state owned company was fully leading Crane Components supplier worldwide privatized. The new company Podemcrane AD. for Crane manufacturers and end users. the successor of Podem, started operation and continued to promote the Podem brand Our quali ed engineering sta , modern along with the new one Podemcrane. production equipment and 50 years experience provide reliable products for all kind of industries. April 1, 2011. The total number of produced hoists in Podem factory 1 923 462 units. Podemcrane is clearly the biggest hoist manufacturer in Central and Eastern Europe and has remained one of the most progressive companies in the industry. We are designing reliable products re ecting our customers individual needs. We have experienced engineers who make sure our production is e cient and well controlled.
4 Product testing and quality control remain of great importance. Our production factory spreads on a territory of 30 000 Podem A Progressive European Crane Components Supplier 2. By using Podem's products you will get: Quality products: All products meet the European Standards and the Machinery Directive 2006/42/EC. The Components of the hoist comply with the requirements of the Directive and CE. mark con rms the conformity of the whole equipment The quality of the products is assured by the Integrated Management Systems ISO 9001:2008 and BS OHSAS 18001:2007. Carefully selected suppliers and Incoming control of raw materials Continuous monitoring and regular control: Spectroscopic analysis DetInvolute control machine 3D Coordinate Measuring Machine Reliable products: Product testing on each product (from to 50 t) sold from the factory.
5 Test towers up to 5, 10 and 50 t. Highest possible reliability level o ered in the industry as a result of very big experience in product design, modern production organization and strict quality control. Up-to-day Technical characteristics of the products thanks to our close connection with our distributors and knowledge of the market. Reduced delivery time thanks to exible production organization: 30 000 production facility located in European Union (Gabrovo, Bulgaria). using high-tech processes technology and manufacturing systems and o ers the fast manufacturing times in serial and non serial production: CNC Plasma cutting machine to cut precisely steel using a plasma torch CNC multi-spindle turning centres CNC Twin-spindle production turning centres CNC automatic lathes CNC Vertical lathes Vacuum furnace and Ion carbonitriding Furnace Gear-cutting machines Painting camera 3.
6 Sales and product support: Well placed logistic stores closed to all Europe and easy connections to Middle East, Africa and Asia 24 hour sales support and order process. Marketing and advertising support Distribution network in Europe, Middle East, Africa and Asia Full range of spare parts not only for the existing model but also for all models produced in the past (series T, M and MT). Di erent engineering solutions for Products matching your individual needs thanks to experienced team of mechanical and electrical engineers and exible organization Electric Wire Rope Hoists Features 4. Podem's wire rope hoist range provides solutions for cranes and replacement applications. There are two series M and MT from to 50 t, covering the light, medium and heavy operation modes. A wide range of lifting speeds and lifting heights is available.
7 Lifting reducer Self braking lifting motor Wire rope guide Planetary gearboxes (2 or 3 stages) developed The three-phase asynchronous electric Rope guide made of tough plastic and specially for lifting mechanism o ers high motors with cylindrical rotor and build-in metal reliable operation even in critical reliability and compact size, many options for DC disc brake are available for single or dual environments. lifting speeds and low noise level (79-82dB). speed option. Lubricated for life for minimum maintenance. The rope guide consists of three parts: the The single polarity motor allows inverter guide ring, pressure spring and rollers. The control for smooth acceleration and pressure spring ensures that the rope sits deceleration of lifting speed. correctly into the drum groove whilst the guide ring always maintains the rope in the Thermal protection and insulation class F correct position preventing the rope from are standard features for Podem's motors.
8 Coming o the drum groove. Conical rotor motors are available for special Movement of the guide ring across the drum application. activates the up/down limit switch. Advantages of Podem's electric Rollers mounted on anti-friction bearings wire rope hoists: allows smooth rope lead and prolongs the life Excellent price/performance ratio of the rope. Long life Ropes are galvanized and high endurance Highest possible reliability levels o ered in class. the industry (after a comprehensive tests to other leading world brands). Operational safety Easy maintenance Low service costs Perfect for tougher working conditions Outstanding value for money Simple classic design 5. Over-load limiter Body Control panel All hoists are endowed with overload limiter Stable construction provides reliable and Every hoist is equipped with high quality are with 2 reaction thresholds: precise operation of the whole mechanism.
9 Full-set control panel. Any special requirement 1st Stop: Activating a Warning Precision body component assembling (wireless push button, inverters) can be 2nd Stop: Stopping both lifting and travel and high quality and controlled welding. included under request. actions Processing of the body on one place. Secure system for switching-o when overload Smooth descent of the load after overload Intelligent system for detection of dynamic overloads Fine adjustment Construction meeting the strongest requirements in the industry Dynamometric pin overload limiter. It is optional with many extra features: Load spectrum/ measuring device, lifting calculation etc. Electric Wire Rope Hoists Standard Products Table 6. Electric wire rope hoists Standard products Groups Lifting speed (m/min)* Hook travel (m).
10 Capacity (kg) Hoist type Rope falls FEM ISO V1 V2 H0 H1 H2 H3. 800 3m M6 MT304 2/1 8/2,6 12/4 10 14 20 . 1000 2m M5 MT305 2/1 8/2,6 12/4 10 14 20 . 1250 3m M6 MT306 2/1 8/2,6 12/4 10 14 20 . 3m M6 MT304 4/1 4/1,3 6/2 7 10 13. 1600. 2m M5 MT308 2/1 8/2,6 12/4 10 14 20 . 3m M6 MT310 2/1 8/2,6 12/4 10 14 20 . 2000. 2m M5 MT305 4/1 4/1,3 6/2 7 10 13. 3m M6 MT313 2/1 8/2,6 12/4 10 14 20 . 2500 3m M6 MT306 4/1 4/1,3 6/2 7 10 13. 2m M5 MT312 2/1 8/2,6 12/4 10 14 20 . 2m M5 MT316 2/1 8/2,6 12/4 10 14 20 . 3200. 2m M5 MT308 4/1 4/1,3 6/2 7 10 13. 3m M6 MT310 4/1 4/1,3 6/2 7 10 13. 4000. 3m M6 MT520 2/1 8/2,6 12/4 10 14 20 . 3m M6 MT313 4/1 4/1,3 6/2 7 10 13. 5000 2m M5 MT312 4/1 4/1,3 6/2 7 10 13. 2m M5 MT525 2/1 8/2,6 12/4 10 14 20 26. 3m M6 M732 2/1 8/2,6 12/1,8 14 19 26 . 6300. 2m M5 MT316 4/1 4/1,3 6/2 7 10 13.