CRN SERIES REFRIGERATED DRYER-FILTER SPECIFICATIONS

1 1301 North Euclid AvenuePrinceton, Illinois 61356 USAP hone 888/436-5499 Fax 815/872-0421E-mail: to Champion s continuing product development program, SPECIFICATIONS and materials are subject to change withoutnotice or of 2005 Gardner Denver, in , 4th Edition3/05 CRN SERIES REFRIGERATED DRYER-FILTER SPECIFICATIONSI ntegral Coalescing filter SpecificationsGenuine Replacement Elements*Model RatedStandardConnectionDimensionsWeightw /Oil VoltagesHPCold coalescingOil removingCRNFlowI-Controller[inches][inch es][lbs]Removal[V/ph/Hz]Standard packagepackages* include the following(1)(2)(3)HWDF ilterincludes 3 micron3 ppm w/w(4)[lbs]grade B element*grade B element*Grade E element*ModelQtyModelQtyModelQty1010n/a3 /8 OD15 ------15153/8 OD15 ------25251/2 NPT261921142147 1/6 FIL14BE1 FIL14BE1 FIL14EE13535I-Controller1/2 NPT261921146151115/1/601/5 FIL14BE1 FIL14BE1 FIL14EE15050 Level 11/2 NPT261921152157208-230/1/601/4 FIL16BE1 FIL16BE1 FIL16EE175753/4 NPT332526209216220-240/1/501/3 FIL18BE1 FIL18BE1 FIL18EE11001003/4 NPT3325262282351/2 FIL18BE1 FIL18BE1 FIL18EE11251251 NPT3325262292373/4 FIL20BE1 FIL20BE1 FIL20EE11501501 NPT332526244252 3/4 FIL20BE1 FIL20BE1 FIL20EE12002001-1/2 NPT403232410423 1 FIL22BE1 FIL22BE1 FIL22EE1250250I-Controller1-1/2 NPT403232410423 11/2 FIL22BE1 FIL22BE1 FIL22EE1300300 Level 21-1/2 NPT493248631644 11/2 FIL24BE1 FIL24BE1 FIL24EE14004002 NPT493248672704 11/2 FIL26BE1 FIL26BE1 FIL26EE15005002-1/2 NPT493248701733208-230/3/602

2 FIL26BE1 FIL26BE1 FIL26EE17507502-1/2 NPT5632529681038460/3/603 FIL24BE2 FIL24BE2 FIL24EE2100010004 ANSI flange85484917201747575/3/606GE9-364GE9- 364GE5-364125012504 ANSI flange85484917401767380-420/3 ANSI flange854849185018779GE9-364GE9-364GE5-3 6417501750 Level 46 ANSI flange8554562000205410GE9-368GE9-368GE5- 368200020006 ANSI flange8554562100215412GE9-368GE9-368GE5- 368250025006 ANSI flange8554562238229215GE9-368GE9-368GE5- 368300030006 ANSI * Consult your local Distributor for information on complete maintenance kitsRefrigerant: CRN10-CRN750 use R-134a, models CRN1000-CRN3000 use R-404aMaximum operating pressure: 250 PSIG for packages with I-Controller Level 1 & 2: 232 PSIG forpackages with I-Controller Level 3 & 4 Maximum operating temperature: 120 F: 140 F with SURE-SAVE cooling injection option (1)Rated Flow Capacity - Conditions for rating dryers are in accordance with CAGI ( compressed Airand Gas Institute) Standard ADF100: REFRIGERATED compressed Air Dryers - Methods for Testingand Rating.

3 Conditions for rating above dryers are: compressed air at dryer inlet: 100 psig and100 F saturated; ambient temperature: 100 F; operating on 60 Hz power supply. At ratedconditions, outlet pressure dew point is 38 F(2)I-Controller Level 4 is standard on CRN1000-CRN3000I-Controller Level 3 is available on CRN200-CRN750I-Controller Level 2 is standard on CRN125-CRN750I-Controller Level 1 is available on CRN25-CRN100(3)OD connection is tubing: NPT connections are male(4)Add 2 inches for Inlet/Outlet connections (does not apply to CRN10-CRN15 nor CRN1000-CRN3000)NOTES a. I-Controller Level 1 includes: Power on LED, Compressor on LED, On/Off switch, dew point bargraph display, pneumatic pilot-operated drainb. I-Controller Level 2 includes: Power on LED, Compressor on LED, On/Off switch, dew point bargraph display, timed solenoid drain with push to test button(1)CSA and CE certified(2)NEMA 1 standard c.

4 I-Controller Level 3 includes: Power on LED, process flow diagram with LED indicators, autorestart, remote start/stop, Vacuum Fluorescent Text Display, compressor run time, F/ Cselectable temperature readings for Inlet Air, Dew Point, and Ambient Air. Vivid yellow LED toadvise when scheduled maintenance is due, and warn if high ambient or inlet air temperatureswarrant attention. Alarm Mode triggers a bright red LED, initializes alarm relay and textdisplays fault condition. Downloadable memory stores details of the last 10 alarm events( , date, time, fault.) English, Spanish, French language selectable, RS-485 & RS-232 portsfor remote communications, and electric Demand I-Controller Level 4 includes: Power on LED, Compressor on LED, On/Off switch, dew point bargraph display, manual or schedule operating modes to synchronize to your workday, autorestart, text display window that displays current time, operating mode, total operating hours,hours to service, operator alert LED, English, Spanish, German, French and Italian languageselectable, RS-232 communication capable, fault condition diagnostics with text display,integral blowgun/hose assembly, demand drain with push-to-test An additional drain valve, consistent with type supplied with package I-Controller, is suppliedwhen Cold Coalescing Oil Removal filter option is Units are air-cooled as standard.

5 Contact your local Distributor if water-cooled versions arerequired. TABLE 1 - Correction Factors (Multipliers) for Inlet Air Temperature and Pressure TABLE 2 - Correction Factors for Ambient TemperatureTo adjust dryer capacity for conditions other than rated, use Correction Factors (multipliers) fromTables 1, 2 and : What is the capacity of a model CRN100 when the compressed air at the inlet ryer is at 150psig and 100 F , the ambient temperature is 90 F and a 50 F dew point is desired? Answer: 100 scfm (rated flow from SPECIFICATIONS Table) x (correction factor for inlet temperatureand pressure from Table 1) x (correction factor for ambient temperature from Table 2) x (correction factor for dew point from Table 3) = 156 scfmINLET INLET TEMPERATUREPRESSURE 80 F 90 F 100 F 110 F 120 F(PSIG) (27 C) (32 C) (38 C) (43 C) (49 C) F 90 F 100 F 110 FTEMPERATURE (27 C) (32 C) (38 C) (43 C) POINT38 F 40 F 45 F 50 FTEMPERATURE (3 C) (4 C) (7 C) (10 C) 3 - Correction Factors for Dew Point TemperatureCRN SeriesRefrigeratedCompressed Air DryersLeading 3000 SCFMD urability DeliveredCRN SERIES REFRIGERATED Air Dryers2 CRN SERIES REFRIGERATED air dryers are engineered to benefit you today and tomorrow from the tradition ofdurability that is Champion.

6 Quality components and engineering excellence meld to ensure you of astable 38 F pressure dew point. These exclusive compressed air preparation packages combine reliability,cutting-edge design, and innovative packaging into a single space saving unit. The air quality deliveredfrom an CRN SERIES dryer may define the difference between moderate and superior results from yourplant s processes or SERIES dryers benefit you with:Four levels of Intelligence Controller (I-Controller) packages to allow you to customize the CRNS eries dryers to meet your specific requirements. This lets you choose which I-Controller packagerepresents your best Heat Exchanger arrangements to ensure you get the right combination of value and efficiencyin every size. This secures your investment today and tomorrow with energy efficiency and the bestwarranties in the Separator/ filter that incorporates our 99% efficient 3 micron Grade B elements.

7 Thisensures you of consistent water removal (especially under low flow conditions) to maintain a stable38 F dew point within each flow TREATMENT SYSTEMS The flexibility engineered into every CRN SERIES dryer allows you to satisfy your air quality requirementswith a single package. Enlist us to deliver the dew point stability, air quality, energy efficiency, andproduct reliability that you expect from Champion. ISO AIR QUALITY CLASSES1992 earmarked the year the International Organization for Standardization (ISO) established ISO the global benchmark for evaluating the quality of compressed air. Thus, providing engineers with auniversally accepted unit of measure for quantifying compressed air stream contaminants. Namely SolidParticulates, Moisture, and Oil. STANDARDS PER ISO SERIES packages deliver:ISO QUALITY CLASS RATINGS1231 Optionalexternal Grade G Filtershown attached.

8 * Quality Class 0 reflects "as specified" level of cleanliness. The addition of anoptional external Grade G filter achieves ppm w/w for technically Oil-Free Contaminants Maximum PressureMaximum Oil Content Quality (maximum particle Dew Points(droplets, aerosols, and Classes size in microns) F ( C)vapor ppm w/w (mg/m3)0as specifiedas specifiedas (-70) (0,01)21-40 (-40) (0,1)35-4 (-20) (1)41538 (3)4 (5)54045 (7)21 (25)6 50 (10) CRN SeriesSolidsMoistureOilAs Standard345with Cold Coalescer Option141with an optional external Grade G CFF filter (shown attached)140*InstrumentationPower-on LED and 6 foot grounded power cord are standard on all single-phase 115-voltunits. Easy view angular instrumentation panels prominently display all I-Controllersinstrumentation option integrates our factory installed Grade E Cold CoalescingOil Removal filter .)

9 Oil droplets and aerosols are extracted from the air stream in cleaning itdown to ppm w/w and solids are retained down to micron. CRN SERIES dryers thatinclude the Cold Coalescing Oil Removal filter option are also equipped with a dedicateddrain trap. Drain trap is consistent with the type provided with your chosen on models this option guards the refrigeration compressor from extreme operatingtemperatures. Excessive summer heat, dirty condensers, or poorly ventilated compressorrooms may threaten the operation or longevity of the refrigeration compressor. Rather thanrisk an unscheduled shutdown, factory installed Sure-Save cooling injection provides heatrelief to help protect your investment from up to 140 F inlet air temperatures. It is availableas an option with the I-Controller Level 2 and Level 3 models. NEMA 4 this option provides factory installed electrical enclosures that offerprotection from the elements.

10 NEMA 4/12 enclosures are ideal for those outdoor installationsor, when dryer will be installed in a wash down type of environment where contact withwater spray is prevalent. NEMA 4/12 enclosures are available as an option on modelsCRN50 option protects the dryer from internal damage due to freezingtemperatures down to -10 F. Factory installed package includesheat trace tape and fan control individual gauge options areavailable to identify: Inlet Air Pressure, RefrigerantSuction Pressure, and Refrigerant Discharge installed gauges provide you with systeminformation that helps ensure your system is operatingproperly and simplifies Feature OverviewLED Indicator lightsDrain ValvesSystem UpgradesControl Power-Compressor-Dew Point Pneumatic Timed Demand Cold Sure-SaveVacuum VersionononGraphPilot-Drain w/Drain w/Coalescing Heat FluorescentOperatedPush-to-Push-to-Oil RemovalRelieverText Displaytest*test*FilterI-Controller Level 1 SSSS--O--I-Controller Level 2 SSS-S-OO-I-Controller Level 3SS---SOOSI-Controller Level 4 SSS--SO-SS = Standard FeatureO = Optional Feature* Secondary manual drainscomplete with by-pass valvesare standard equipment andonly available on packageswith Level 2, Level 3.