CSE-Semaphore Plus+ Manual - IoSelect

1 kingfisher PLUS+ Installation Manual kingfisher PLUS+ Installation Manual Page 2 Document Information Document Control Copyright Copyright CSE-Semaphore (Australia) Pty Ltd. ABN 35 006 805 910 , Intellectual Property CSE-Semaphore asserts ownership of the intellectual property contained herein and claims copyright and authorship. CSE-Semaphore has and retains all rights of ownership and use of the material herein in its on-going business. Licence This document is provided to the intended recipient(s) under a non-exclusive licence. This licence permits Fair Use of the document for operational requirements, without payment of further royalty or licence fee.

2 Fair Use includes making copies of the document for operational, backup and archive purposes. Fair Use includes distributing copies of the document to other entities for the purposes of their performing related works for the intended recipient(s). Fair Use does not include creating, selling or distributing copies of the document for other purposes. All copies must retain this statement of Intellectual Property and Copyright. Revision History Rev.* Date Summary 29/1/2004 Added DO-5 relay board wiring diagram. 13/8/2004 Added CDMA and satellite phone cables. Updated DO-5 relay board wiring diagram (new revision TEL REL 002).

3 Removed AI-4 wiring diagram. 2/9/2004 Updated backplane terminators drawing (all terminators are now on for a single backplane). 9/9/2004 Renamed chapter 6 from Wiring Modules to Wiring Diagrams. Revision date for was incorrect. 23/8/2005 Updated wiring drawing for ADP-16. Added RJC-ADP-17 cable. 4/5/2006 Updated RTUnet contact details. Added ADP-28 cable. Added battery warnings for PS-11/21 wiring diagrams. 26/10/2006 Added ADP-08-M, ADP-29, RJC-ADP-30 and ADP-30 cables. 12/7/2007 Updated the RA Form. Added coaxial cable information. Added DO-5 wiring diagram.

4 kingfisher Series II is now called kingfisher PLUS+. 17/4/2008 Removed revision history entries prior to 2004. RJC-ADP-26 is now used for a Maxon 3G modem (instead of a CDMA modem). Updated company name from RTUnet to CSE-Semaphore . Added wiring examples for AI-1, AI-10, IO-3 and IO-4. Updated DO-5 to DO-6. Standardised format of electrical units. Updated enclosure layout drawing for preventing fire risk. 26/8/2008 Updated RA form to 21 November 2007. Updated GSM adaptor cable to RJC-ADP-22B. Updated Overview chapter. Removed cables for Trio radios and devices that are no longer available.

5 Updated adaptor cable pictures. 10/9/2009 Updated AO-2 and PS-11 wiring diagrams. Updated contact details. Updated Backplane Setup chapter for new backplane connectors (applies to BA-x PLUS backplanes). Added Removable I/O Connector topic. 13/8/2010 Removed the resistance test for a new antenna installation. Added recommended wiring gauges. Added 7 AH battery holding bracket that can be used in enclosures. Added topic 19 Rack Mounting. kingfisher PLUS+ Installation Manual Page 3 Contents 1. RTU 2. Installing 3. Removable I/O 4. Backplane 5. Enclosure Battery and GPO 6.

6 19 Rack How To Mount a 12-Slot How To Mount a Four Or Six Slot 7. Installing Cables And 8. Wiring Analog AI-1 Wiring AI-10 Wiring AO-2 / AO-3 Wiring DI-5 Wiring DI-10 Wiring DO-1 Wiring DO-2 Wiring DO-6 Wiring DO-6 Relay Board (TEL REL 002) Wiring IO-2 Wiring IO-3 Wiring IO-4 Wiring PS-11 Wiring Diagram - AC PS-11 Wiring Diagram - DC PS-21 Wiring PSU-3: Economy AC Input Power Supply (for PC-1)..21 9. Solar Panel 10. Level Probe 11. Antenna Antenna Cable Selection And How To Assemble Antenna 12.

7 Return Of kingfisher PLUS+ Installation Manual Page 4 1. RTU Layout The exact layout should be defined in layout and wiring drawings supplied with the RTU. If these have not been supplied, then the RTU layouts shown below can be used as a guide. Every RTU has a backplane (eg BA-4, BA-6), a power supply (eg PSU-3 or PS-11) and a processor module (eg PC-1 or CP-11). The two common types of RTUs are shown below. BA-6 12V DC MAINS POWER PSU-3 BA-4 PC-1 MAINS POWER PS11 CP11 An RTU can have additional communications ports (MC-11) and a wide variety of input/output modules (eg.)

8 IO-4, AI-1, DI-5). Some of these are shown below. BA-6 12V DC BA-4 MAINS POWER MAINS POWER PS11 PC-1 IO-4 MC11 AI-1 CP-11 CP11 MC11 DI-5 PSU-3 If a communications module is used, standard practice is to install it to the right of the processor. IO modules are usually installed in alphabetical order from left to right. Eg an AI-1 module would be located to the left of a DI-5 module . The modules can be installed in any order if so desired (except a PC-1 must be installed in the leftmost slot of a BA-4 backplane since it has two sockets). kingfisher PLUS+ Installation Manual Page 5 2.

9 Installing Modules 1 2 3 Fasten screw to lock module onto backplane Press into socket Hook mounting tab onto backplane slot 3. Removable I/O Connector Each I/O module has a removable I/O connector. This allows the I/O module to be swapped without having to detach the field wiring from the I/O connector. The I/O connector is secured to the module using two fastening screws as shown below. I/O Connector Fastening Screw I/O Connector Fastening Screw kingfisher PLUS+ Installation Manual Page 6 4. Backplane Setup If a single backplane is being used then the switches on the backplane do not need to be changed.

10 When linking two backplanes, please set the backplane switches as shown below (for backplane revisions , and ). A data cable is required to link the backplanes. If a backplane does not have its own power supply, a power cable will also be required to connect it to a powered backplane. The examples below show linking for BA-xx PLUS (revision ) backplanes. When linking BA-xx PLUS backplanes (green Phoenix data connectors) with the older BA-xx backplanes (black Harwin data connectors), BAC-INT-0x data cables are used. These cables have a Phoenix connector on one end and a Harwin connector on the other.