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CUT TING TOOLS WEAR-RESISTANT TOOLS

CUT TING TOOLS &. WEAR-RESISTANT . TOOLS . 2020. 09 . The contents of this catalogue are subject to change without notice. Printed in Japan 2020. 09 . Manufacturing excitement through innovation .. Driven by passion for new technologies, we commit to exceed our customer expectations by making manufacturing more exciting. We will advance manufacturing forward worldwide with pur innovative technologies for the feture. CONTENTS. 04. Cutting Tool Materials 06. Cutting TOOLS 12. Wear Resistant TOOLS 13. Diamond-Coated TOOLS 14. Inserts Identification 2 3. Cutting Tool Materials A wide range of materials for cutting TOOLS Physical properties of materials for cutting TOOLS .

SUNNITE is produced by processing a mixture of polycrystalline Cubic Boron Nitride (CBN) powder and bonding agent under high temperature and pressure. It is primarily suitable for tools cutting extremely hard-to-process materials, such as hardened steels and heat-resistant steels. Diamond Coating (by chemical vapor-phase synthesis method)

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  Boron, Cubic, Nitride, Cubic boron nitride

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Transcription of CUT TING TOOLS WEAR-RESISTANT TOOLS

1 CUT TING TOOLS &. WEAR-RESISTANT . TOOLS . 2020. 09 . The contents of this catalogue are subject to change without notice. Printed in Japan 2020. 09 . Manufacturing excitement through innovation .. Driven by passion for new technologies, we commit to exceed our customer expectations by making manufacturing more exciting. We will advance manufacturing forward worldwide with pur innovative technologies for the feture. CONTENTS. 04. Cutting Tool Materials 06. Cutting TOOLS 12. Wear Resistant TOOLS 13. Diamond-Coated TOOLS 14. Inserts Identification 2 3. Cutting Tool Materials A wide range of materials for cutting TOOLS Physical properties of materials for cutting TOOLS .

2 Providing cutting TOOLS that meet customer's needs with sophisticated design and advanced manufacturing technology. N/mm2 GPa GPa W/m K . Tool material g/cm3 . Knoop hardness Bending strength Young's Thermal conductivity Density(g/cm3). (N/mm2) (GPa) modulus(GPa) (W/m K). S UN P A X K Co10% 1,800 2 600 80. Tungsten carbide Ktype (Co10%).. Al2O3 2,100 420 30. SUNPAX (Polycrystalline Diamond, PCD) Alumina (Al2O3).. 1,650 450 20. Cermet . SUNPAX is produced by processing a mixture of polycrystalline synthetic CBN . diamond powder and bonding agent under high temperature and pressure. PCBN compact 3,700 660 100.

3 It is used in precision cutting TOOLS for various nonferrous metals, non- <Polycrystalline cubic boron nitride compact>. metals, composite materials and in WEAR-RESISTANT TOOLS .. PCD compact 7,000 900 500. S UN NI T E <Polycrystalline diamond compact>. C BN . SUNNITE (Polycrystalline cubic boron nitride , PCBN) CVD diamond 9,000 1,000 1,000. <Chemical vapor deposition diamond>. CBN . 10,000 1,000 2,000. Mono-crystalline Diamond SUNNITE is produced by processing a mixture of polycrystalline cubic boron nitride (CBN) powder and bonding agent under high temperature and pressure. It is primarily suitable for TOOLS cutting extremely hard-to.

4 Process materials, such as hardened steels and heat-resistant steels. Suitable work materials for each tooling material Diamond Workpiece Application 2 . Diamond Coating Nonferrous metal . (by chemical vapor-phase synthesis method) Aluminum, Aluminum alloy Automobile (engines, cases, chassis, aluminum wheels, etc.). CVD . Aircraft, electric machinery/appliances (cases, housing, compressor parts, etc.).. Precision machine (cameras, copier drums, etc.).. This type of synthetic diamond is a polycrystalline . gained by decomposition of carbon-containing gas. Copper, Copper alloy Electric machinery (motors, commutators, etc.)

5 It possesses equivalent hardness and WEAR-RESISTANT property, suitable for applications on various TOOLS .. General/precision machinery (bearings, bushes, bolts, etc.).. Ceramics Semi sintered and sintered FRP MC PCB . Nonmetal Plastics (FRP, MC nylon, acrylic, polycarbonate, PCB), carbon, graphite, etc. CBN CBN. Mono-crystalline Diamond Workpiece Application . (SK SKS SKD) . Tool steel/(SK);(SKS, SKD) metal mold, rolling-mill/forming rolls .. Heat resistant steel, Heat resistant alloy jet engine parts, gas turbine parts There are 2 types of mono-crystalline diamond: natural diamond created inside the planet earth and artificial synthetic diamond.

6 Mono-crystalline has . many desirable properties for ultra-precision cutting, such as sharp blades, Sprayed metal, Cast iron rolling-mill/forming rolls, piston groove, cylinder bore adhesion resistance and thermal conductivity. (SCM SCR) . Hardened alloy steel Machine parts (gears, shafts).. Sintered metal Valve seats, valve guides 4 5. Cutting TOOLS SUNPAX Helical Reamers .. Reamers A helical reamer can significantly reduce thrust compared to a 30 Removal stock Removal stock conventional straight edge reamer, allowing rapid feeding and higher productivity. V=104m/min 25. f= . N . 20. SUNPAX reamers are made with focus on stable quality, based on control over reamers' key properties such as the outside diameter and run-out.

7 Tolerance, using our highly advanced processing technologies. We can also design them to meet high-precision demands for surface finish, circularity, and co-axiality and allow rapid feeding. Our extensive product range will meet customer's needs from standard specifications to value-added types. 15. Thrust 10. 5 4. 2 0.. 0 5 10 15 . (Straight edge).. Lead angle Reamer for superior circularity .. 3 Normal 4 Specifications m . (4 blades). Special cutting edge design reduces resonance vibration, achieving 2. Cylindricity superior circularity and cylindricity. Improved Specifications (4 blades).

8 1. 4 . 0. m 90 270 90 270 . 3 m m 90 270 . -X +X -X +X -X +X. Examples of possible shapes 5000 5000 5000 . 1 . 180 -Y 180 -Y 180 -Y. Processing Conditions Multistep edge type Leading edge type (Compatible with Whole-form (one-pass finishing of cored Material AC4B-T6. shape) hole) V 125 m/min . f mm/rev Processing Depth 30 mm Allowance 1 mm . Integrated Tooling Holder Reamers Gun reamer type Variable edge type (deep hole processing, high- (rapid feed, perfect circle, . precision perfect-circle processing) . processing) . As a solution for special tooling, a tooling holder and a reamer are integrated, making it possible to shorten the length and increase the rigidity of the tool and therefore meet high precision demands.

9 We can also accommodate various holder standards. 6 7. Cutting TOOLS SUNPAX SUNPAX/SUNNITE. Drills Endmills,Routers,&Tipped Saws . 1 FRP . To meet the market demand for higher productivity, we developed helical type drills with a diamond compact to achieve rapid feeding and reduces Purposely designed edges to cater for your needs to improve the efficiency of various types of processing such as milling, grooving, spot facing, and thrust. Also available are special types that solve exit burr and chip obstruction problems. They also enable process integration by adopting one-pass curve facing.

10 Also available are spiral types for high-speed cutting, high-precision ball shapes, and taps. Applications include high-precision and high- finish and multistep edges. efficiency processing of metal moulds, compressors, FRP, acrylic, etc. Chip-Cut (Chip Breaking) Drills .. They allow you to cut costs because they produce a long lasting surface finish in cutting, grooving, and boring of wood, building materials, printed- circuit boards, artificial marble, plastics, etc. and have a long life. Also, we meet a wide range of demands such as whole form processing by combining them. As a solution to chip obstruction, one of the common issues in cutting, these specialized drills are equipped with purposely treated edges to cut chips much smaller and therefore avoid such problems as chips coiling around or remaining in the workpiece.


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