CUTEX-180 - hwacheonusa.com

1 1 cutex -1806" Chucker Horizontal Turning CenterContentsProduct OverviewBasic InformationDetailed Information040708111218 Basic StructureCutting PerformanceStandard / Optional Accessories StatusHwacheon SoftwareDiagramMachine / NC Specifications3 New Standard for Compact Lathe Faithful to the BasicsFor the CUTEX-180 series, the main spindle and turnmill specifications and user convenience are enhanced compared to the existing 6" model. The Y-axis model has a Y-axis stroke of 55 mm ( inch), which is the largest in class, maximizing its machining performance and OverviewUpgrades for Enhanced Machining PerformanceEasy MaintenanceHigh rigid roller LM guide for every axisUpgrade main spindle motorThe highest turnmill motor power in classExtended max. bar diameter Possible to apply 24 positions index turretCoolant tank placed at the front and easy to removeCoolant level sensor applied as standardEasy-to-access cover for maintenanceUse of external coolant block prevents the leakage of turret inside141 Enhanced User ConvenienceLighter door to ease the operator's tirednessStructure to prevent chip accumulation in the door bottom90 rotating operator panelOptional software for user convenience (Operating and machining)25231423434 HWACHEON CATALOG.

2 CUTEX-180 Basic Information"Increased Structural Rigidity of the Machine"via FEM AnalysisThe largest Y-axis stroke in class"Maximized Y-axis Machining Performance" The cutting area and the feed zone are separated to"Minimize Thermal Displacement of the Frame"caused by hot chips and coolant"Slanted Bed Structure"for easy chip disposal"The Largest Cutting Area in Class"Finishing using Y-axisMulti-face machiningMilling at the position deviated from the centerCircular interpolation for X and Y axesTypeChuck SizeinchMax Stroke mm (inch)Rapid Speed m/min (ipm)X-axisZ-axisY-axisX-axisZ-axisY-axi sCUTEX-180A6205 ( )Y-axis:220 ( )380 ( )L:580 ( ) 55 ( )36 (1,417)36 (1,417)10 (394) cutex -180B8 TypeY-axis Stroke mm (inch)Y-axis Rapid Speed m/min (ipm)Inclination Angle (deg)Slanted BedX-axisX-Ys axisCUTEX-180 SERIES Y(S)MC 55 ( )10 (394)30 Basic StructureY-axis Machining 350 mm ( inch)528 mm ( inch)Max Cutting Dia Max Cutting Length * Based on cutex -180AL STDYs-axisX-axisY-axisX-axisZ-axisSlante d BedY- a x i sYs-axisY-axisX-axisX + Y -axis55 mm ( inch)55mm ( inch)* Y-axis is Y(S)MC Type Cutting DiaMax Cutting LengthY-axisX-axisY-axisX-axis5 Enhanced high-power motor compared to existing 6 lathes"Enhanced Cutting Performance and Productivity"Its digital tailstock (hydraulic) makes setting materials convenient and implements fast cycle time as its setting time is shorter than that of a conventional equipment.

3 "Setting Time Reduced by 70% or More"TypeMax Spindle SpeedrpmSpindle MotorkW (HP)Spindle TorqueNmMax Bar Sizemm (inch)Type of Spindle NoseASACUTEX-180A6,00015 / 11 (20 / 15) 51 ( )A2-5 cutex -180B4,500179 65 ( )A2-6 Main SpindleTailstock6,000 rpm15 kWMax Spindle SpeedSpindle Motor* Based on CUTEX-180 AMinimized equipment installation space and placed the main spindle motor in a way to ensure easy application of the bar feeder* Comparison of tailstock setting times when the 200 mm ( inch) material is usedTypeMax Stroke mm (inch)Cylinder Diamm (inch)Center TaperMTCUTEX-180A(L)390 ( )[L:590 ( )] 40 ( )#4 cutex -180B(L)6 HWACHEON CATALOG : CUTEX-180 Basic InformationIts external coolant block prevents leakage (cause of failure) of turret inside from the largest turnmill motor in class : / kWExtended turret disk width- Standard model : The disk width extended by 13% compared to the existing model- MC model : BMT55 appliedEnhanced turret rigidity : The reduced distance between the disk and the curvic coupling decreases the load imposed on the curvic by 20%.

4 Possible to apply 24 positions index turret12345 TurretFeed SystemTypeNumber of Tool StationsTool Sizemm (inch)Turret Indexing Timesec/stepMax Speed of Rotating ToolrpmDisk Widthmm (inch) : 25 ( ) : 40 ( ) ( )MC12 (24 Positions Index)5,000 Double Holder Double Holder* The turret indexing time is the individual time based on 12 rigid roller-type LM guide for every axis"Enhanced Rigidity of Feed System"Changed fixed point of X-axis ball screw to minimize the machining error."Minimized Machining Error Caused by Thermal Displacement"4312 CurvicMachining directionFixed point of ball screw77 ProcessTap SizeCutting Speedm/min (ipm)Feedmm/revSpindle Speed rpmTapping Depthmm (inch)Axial(Z-axis)M1230 (1,181) ( )Radial(X-axis)M1230 (1,181) ( ) CuttingMaterial Diamm (inch)Cutting Speedm/min (ipm)Feedmm/revSpindle SpeedrpmCutting Depthmm (inch)Material Removal Ratecm3/min120 ( )220 (8,661) ( ) DrillTool Diamm (inch)Cutting Speedm/min (ipm)Feedmm/revSpindle SpeedrpmCutting Depthmm (inch)Material Removal Ratecm3/min55 ( )120 (4,724) ( ) Diamm (inch)Cutting Speedm/min (ipm)Feedmm/revSpindle SpeedrpmCutting Depthmm (inch)Material Removal Ratecm3/min50 ( )236 (9,291)3201,5003 ( )48 Cutting Speedm/min (ipm)Feedmm/revSpindle SpeedrpmCutting Depthmm (inch)Material Removal Ratecm3/min62 (2,441) ,50020 ( ) CutterGrooveCutting Speedm/min (ipm)Insert Widthmm (inch)Feedmm/revMaterial Removal Ratecm3/min150 (5,906)5 ( )

5 CuttingTurnmill TapProcessMaterial Diamm (inch)Cutting Speedm/min (ipm)Feedmm/revSpindle SpeedrpmCutting Depthmm (inch) ( )150 (5,906) ( )Roughing77 ( )100 (3,937) ( )Cutting Performance* The machining results above are examples based on the factory test standards, and are subjected to the changes in : Carbon Steel (SM45C)8 HWACHEON CATALOG : cutex -1808 HWACHEON CATALOG : CUTEX-180 Detailed Information1 Main Chuck6 inchSSSSSXXXXX28 inchXXXXXSSSSS3No ChuckOOOOOOOOOO4 Sub Chuck5 inchXXSXSXXSXS5No ChuckXXOXOXXOXO6 JawSoft JawSSSSSSSSSS7 Hard JawOOOOOOOOOO8 ChuckingChucking Pressure Check SwitchOOOOOOOOOO9 Chuck Dual PressureOOOOOOOOOO10 Chuck Pressure CompensationOOOOOOOOOO11 Chuck Clamp / Unclamp SwitchOOOOOOOOOO12 TurretStandard (Only Turning Tool with 12 Stations)SXXXXSXXXX13 BMT55 Turnmill (with 12 Stations)XSSSSXSSSS1424 Positions (with 12 Stations)XSSSSXSSSS15 Axial Driven Holder (BMT55)XOOOOXOOOO16 Radial Driven Holder (BMT55)XOOOOXOOOO17U-Drill Holder CapSSSSSSSSSS18 Double Holder (for 24 Positions, 20X20)XOOOOXOOOO19 Double Holder (for 24 Positions, 25)XOOOOXOOOO20 VDI 30 (Only Turning Tool with 12 Stations)OXXXXOXXXX21 VDI 30 Turnmill (with 12 Stations)XOOOOXOOOO22 VDI 30 HolderOOOOOOOOOO23 VDI 30 HolderOOOOOOOOOO24 VDI 30 Face HolderOOOOOOOOOO25 Axial Driven Holder (for VDI 30 Turnmill)

6 XOOOOXOOOO26 Radial Driven Holder (for VDI 30 Turnmill)XOOOOXOOOO27U-Drill Holder (for VDI 30)OOOOOOOOOO28 TailstockDigital Tailstock (use Hydraulic Cylinder)SSXSXSSXSX29 Servo Tailstock (use Servo Motor & Ball Screw)OOXOXOOXOX30 Coolant / / 3 / 7 MPaOOOOOOOOOO32 Coolant OptionsCoolant GunOOOOOOOOOO33 Coolant BlowOOOOOOOOOO34 Coolant Level SensorSSSSSSSSSS35 Coolant ChillerOOOOOOOOOO36 Oil SkimmerOOOOOOOOOO37 Chip DisposalAir BlowerOOSOSOOSOS38 Side / Back Type Chip Conveyor (Hinge / Scraper Type)OOOOOOOOOO39 Mist Collector (Interface)OOOOOOOOOO40 AutomationTool Presetter (Manual / Automation)OOOOOOOOOO41 Parts CatcherOOOOOOOOOO42 Workpiece Ejector (for Sub Spindle)XXSXSXXSXS43 Barfeeder InterfaceOOOOOOOOOO44 Robot InterfaceOOOOOOOOOO45 Tool & Work Counter (Internal / External)OOOOOOOOOO46 SoftwareTool Load Detect (L-HTLD)OOOOOOOOOO47 Arbitrary Speed ThreadingOOOOOOOOOO48 Tool Life ManagementSSSSSSSSSS49 Automatic Tool Offset (Tool Presetter Required)OOOOOOOOOO50 Lathe Calculator Function (L-CAL)OOOOOOOOOO51 Work / Tool Management (L-COUNT)OOOOOOOOOO52 Workpiece Clamp of Chuck (L-WCMP)OOOOOOOOOO53 Monitoring Solution of Real-time Operational Status (M-Vision Plus)OOOOOOOOOO54M-Code & G-Code List HelpOOOOOOOOOO55 ETCL inear Scale (X / Z)OOOOOOOOOO56NC CoolerOOOOOOOOOO57 Siganl Lamp with 2 Color (R / G)SSSSSSSSSS58 Siganl Lamp with 3 Color (R / G / Y)OOOOOOOOOO59 TransformerOOOOOOOOOO60 Manual Guide " Color LCD (FANUC)SSSSSSSSSS6215" Color LCD (FANUC) (L)A(L)MCA(L)SMCA(L)YMCA(L)YSMCB(L)B(L)M CBLSMCB(L)YMCBLYSMCS tandard / Optional Accessories StatusS : Standard O : Option X : Not available9 Tool Presetter (OPT) Available functions with automatic tool presetter - With a simple touch on the sensor, it perfectly sets the coordinate system (within 15 seconds per tool).

7 - The tool shape error value is automatically calculated and The automatic coordinate system is promptly configured according to the material Catcher (OPT)Thanks to its simple structure, the parts catcher is easy to attach / detach and it is possible to implement simplified automation if used with the bar feeder at the same Coolant System (STD)External Coolant TankA coolant tank is placed at the front of the machine for easy coolant exchange as well as easy tank cleaning and pump maintenance. Particularly, it is possible to separate the tank only without removing the chip conveyor for easy tank cleaning. Coolant Refill AlarmThe level gauge is placed at the front to easily check the coolant quantity, and the coolant level sensor is applied as standard to check the coolant refill time automatically for user convenience. Various Options- Standard Coolant Pump : MPa- Optional Coolant Pump / / 3 / 7 MPa- Oil Skimmer (OPT)- Lift-up Chip Conveyor : Hinge / Scraper Type (OPT) Coolant LevelSensorCoolant PumpOil WaterSeparatorTank Capacity Short Type : 75 ( gal)Long Type : 90 ( gal) kW (for Turret)10 HWACHEON CATALOG : CUTEX-180 The operator panel is newly designed from the operator's viewpoint and thus enhances the operator's convenience"User Friendly Design"Convenient Operator " display as standard (USB and PCMCIA cards as standard)Enhanced operability by optimizing the layout and improving the touch feeling of control keys enhance user time continuous DNC operation with the CF card even without the data server.

8 90 Rotating Operator Panel (STD)Detailed Information"Enhanced Productivity"The cycle machining as well as the operating time and the acceleration / deceleration speed of feed system are reduced non-cutting time during machining ensures optimal precision, speed and smoothness are realized using the cutting-edge machining surface quality enhanced by HRV+ control.(HRV+: effectively prevents machine oscillation by controlling the servo current to enhance the machining surface quality.)EnhancedProductivityReduced Non-cutting TimeOptimized TuningHRV +Machine Optimization (STD)11 Hwacheon SoftwareLathe Hwacheon Tool Load Detect System (OPT)Work / Tool Counter Management (OPT)Workpiece Clamp of Chuck (OPT)Lathe Calculator Function (OPT)It monitors the load factors of spindles and each axis during lathe (turnmill) machining and provides the following benefits to customersYou can enter values required for machining directly from the display operator panel for an easy calculation without a calculatorTo complement the drawback of the proximity switch of which the position should be adjusted according to the material diameter, the analog sensor (0-10V) is used to set the distances of the open and close zones from the operating screen for enhanced user convenience.

9 (However, it is necessary to discuss with factory in advance whether it is possible to mount the analog sensor.)1. Tool life managementFeed axisTurnmillMain / Sub Spindle2. Optimized process3. Able to quickly respond to wear and damage of toolsThe number of optimal main spindle speedThe cutting speed Material removal rate (MRR) The cutting timeView the chuck open / close stateChange the driving condition according to the chuck type (inner and outer diameters)Set the chuck open / close zoneAn alarm is generated if the chuck function fails- Generates an alarm for excessive insert wear (overload)- Able to control individual machining conditions per insert wear- Generates a replacement alarm in the event of an insert damageL-HTLDL athe Hwacheon ToolLoad Detect system L-CALL athe Calculator Function L-COUNTL athe Work / ToolCounter ManagementL-WCMPL athe WorkpieceClamp of ChuckYou can monitor the daily / total production quantity and tool the current tool counter (NOW)Reset the total number of machining partsReset the number of machining partsThe number ofmachining partsTool Count Management.

10 8 tools - Notify tool replacement via alarm (SET)- The rate (RATE) of the current usage value (NOW) to the tool replacement target value (SET)- Display the current tool counter (NOW)- Inform tool replacement in advance via message (ADV)The number of required parts (entered by the user)Total number ofmachining parts12 HWACHEON CATALOG : CUTEX-180 Machine Size12 HWACHEON CATALOG : CUTEX-180 Short TypeLong TypeSL* Unit : mm (inch)Detailed InformationSideFrontTopSTD : 1,415 ( ) / YMC : 1,650 ( )STD : 1,000 ( )YMC : 1,130 ( ) ( )Handle~ Door(Spindle Center)387 ( )Width - STD : 1,650 ( ) YMC : 1,700 ( )Height - STD : 1,760 ( ) / YMC : 1,995 ( )1,200 ( )1,225 ( )449 ( ) ( )90 Rotating S : 3,525 ( ) / L : 3,725 ( )SLLength - S : 2,300 ( ) / L : 2,500 ( )SL13 Spindle Power Torque Diagram134,500 rpm ( cutex -180B)5,000 rpm (Turnmill)Max Power : 15 kW (20 HP) / Max Torque : 179 NmMax Power : kW ( HP) / Max Torque : 35 Nm 6,000 rpm ( cutex -180A)6,000 rpm (Sub Spindle)Max Power : 15 kW (20 HP) / Max Torque : NmMax Power : kW ( HP) / Max Torque : Nm100013332333200030004000 50006000 Torque (Nm)150255075100125001015200 Power (kW)Spindle Speed (rpm)15 kW (15 min, 25%)11 kW (Cont.)