CUTEX-180 - hwacheonusa.com

1 1 cutex -1806" Chucker Horizontal Turning CenterContentsProduct OverviewBasic InformationDetailed Information040708111218 Basic StructureCutting PerformanceStandard / Optional Accessories StatusHwacheon SoftwareDiagramMachine / NC Specifications3 New Standard for Compact Lathe Faithful to the BasicsFor the CUTEX-180 series, the main spindle and turnmill specifications and user convenience are enhanced compared to the existing 6" model. The Y-axis model has a Y-axis stroke of 55 mm ( inch), which is the largest in class, maximizing its machining performance and OverviewUpgrades for Enhanced Machining PerformanceEasy MaintenanceHigh rigid roller LM guide for every axisUpgrade main spindle motorThe highest turnmill motor power in classExtended max.

2 Bar diameter Possible to apply 24 positions index turretCoolant tank placed at the front and easy to removeCoolant level sensor applied as standardEasy-to-access cover for maintenanceUse of external coolant block prevents the leakage of turret inside141 Enhanced User ConvenienceLighter door to ease the operator's tirednessStructure to prevent chip accumulation in the door bottom90 rotating operator panelOptional software for user convenience (Operating and machining)25231423434 HWACHEON CATALOG : CUTEX-180 Basic Information"Increased Structural Rigidity of the Machine"via FEM AnalysisThe largest Y-axis stroke in class"Maximized Y-axis Machining Performance" The cutting area and the feed zone are separated to"Minimize Thermal Displacement of the Frame"caused by hot chips and coolant"Slanted Bed Structure"for easy chip disposal"The Largest Cutting Area in Class"Finishing using Y-axisMulti-face machiningMilling at the position deviated from the centerCircular interpolation for X and Y axesTypeChuck SizeinchMax Stroke mm (inch)Rapid Speed m/min (ipm)X-axisZ-axisY-axisX-axisZ-axisY-axi sCUTEX-180A6205 ( )Y-axis:220 ( )380 ( )L.

3 580 ( ) 55 ( )36 (1,417)36 (1,417)10 (394) cutex -180B8 TypeY-axis Stroke mm (inch)Y-axis Rapid Speed m/min (ipm)Inclination Angle (deg)Slanted BedX-axisX-Ys axisCUTEX-180 SERIES Y(S)MC 55 ( )10 (394)30 Basic StructureY-axis Machining 350 mm ( inch)528 mm ( inch)Max Cutting Dia Max Cutting Length * Based on cutex -180AL STDYs-axisX-axisY-axisX-axisZ-axisSlante d BedY- a x i sYs-axisY-axisX-axisX + Y -axis55 mm ( inch)55mm ( inch)* Y-axis is Y(S)MC Type Cutting DiaMax Cutting LengthY-axisX-axisY-axisX-axis5 Enhanced high-power motor compared to existing 6 lathes"Enhanced Cutting Performance and Productivity"Its digital tailstock (hydraulic) makes setting materials convenient and implements fast cycle time as its setting time is shorter than that of a conventional equipment.

4 "Setting Time Reduced by 70% or More"TypeMax Spindle SpeedrpmSpindle MotorkW (HP)Spindle TorqueNmMax Bar Sizemm (inch)Type of Spindle NoseASACUTEX-180A6,00015 / 11 (20 / 15) 51 ( )A2-5 cutex -180B4,500179 65 ( )A2-6 Main SpindleTailstock6,000 rpm15 kWMax Spindle SpeedSpindle Motor* Based on CUTEX-180 AMinimized equipment installation space and placed the main spindle motor in a way to ensure easy application of the bar feeder* Comparison of tailstock setting times when the 200 mm ( inch) material is usedTypeMax Stroke mm (inch)Cylinder Diamm (inch)Center TaperMTCUTEX-180A(L)390 ( )[L:590 ( )] 40 ( )#4 cutex -180B(L)6 HWACHEON CATALOG : CUTEX-180 Basic InformationIts external coolant block prevents leakage (cause of failure) of turret inside from the largest turnmill motor in class : / kWExtended turret disk width- Standard model : The disk width extended by 13% compared to the existing model- MC model : BMT55 appliedEnhanced turret rigidity : The reduced distance between the disk and the curvic coupling decreases the load imposed on the curvic by 20%.

5 Possible to apply 24 positions index turret12345 TurretFeed SystemTypeNumber of Tool StationsTool Sizemm (inch)Turret Indexing Timesec/stepMax Speed of Rotating ToolrpmDisk Widthmm (inch) : 25 ( ) : 40 ( ) ( )MC12 (24 Positions Index)5,000 Double Holder Double Holder* The turret indexing time is the individual time based on 12 rigid roller-type LM guide for every axis"Enhanced Rigidity of Feed System"Changed fixed point of X-axis ball screw to minimize the machining error."Minimized Machining Error Caused by Thermal Displacement"4312 CurvicMachining directionFixed point of ball screw77 ProcessTap SizeCutting Speedm/min (ipm)Feedmm/revSpindle Speed rpmTapping Depthmm (inch)Axial(Z-axis)M1230 (1,181) ( )Radial(X-axis)M1230 (1,181) ( ) CuttingMaterial Diamm (inch)Cutting Speedm/min (ipm)Feedmm/revSpindle SpeedrpmCutting Depthmm (inch)Material Removal Ratecm3/min120 ( )220 (8,661) ( ) DrillTool Diamm (inch)Cutting Speedm/min (ipm)Feedmm/revSpindle SpeedrpmCutting Depthmm (inch)Material Removal Ratecm3/min55 ( )120 (4,724) ( ) Diamm (inch)Cutting Speedm/min (ipm)Feedmm/revSpindle SpeedrpmCutting Depthmm (inch)Material Removal Ratecm3/min50 ( )236 (9,291)3201,5003 ( )

6 48 Cutting Speedm/min (ipm)Feedmm/revSpindle SpeedrpmCutting Depthmm (inch)Material Removal Ratecm3/min62 (2,441) ,50020 ( ) CutterGrooveCutting Speedm/min (ipm)Insert Widthmm (inch)Feedmm/revMaterial Removal Ratecm3/min150 (5,906)5 ( ) CuttingTurnmill TapProcessMaterial Diamm (inch)Cutting Speedm/min (ipm)Feedmm/revSpindle SpeedrpmCutting Depthmm (inch) ( )150 (5,906) ( )Roughing77 ( )100 (3,937) ( )Cutting Performance* The machining results above are examples based on the factory test standards, and are subjected to the changes in : Carbon Steel (SM45C)8 HWACHEON CATALOG : cutex -1808 HWACHEON CATALOG : CUTEX-180 Detailed Information1 Main Chuck6 inchSSSSSXXXXX28 inchXXXXXSSSSS3No ChuckOOOOOOOOOO4 Sub Chuck5 inchXXSXSXXSXS5No ChuckXXOXOXXOXO6 JawSoft JawSSSSSSSSSS7 Hard JawOOOOOOOOOO8 ChuckingChucking Pressure Check SwitchOOOOOOOOOO9 Chuck Dual PressureOOOOOOOOOO10 Chuck Pressure CompensationOOOOOOOOOO11 Chuck Clamp / Unclamp SwitchOOOOOOOOOO12 TurretStandard (Only Turning Tool with 12 Stations)SXXXXSXXXX13 BMT55 Turnmill (with 12 Stations)XSSSSXSSSS1424 Positions (with 12 Stations)XSSSSXSSSS15 Axial Driven Holder (BMT55)XOOOOXOOOO16 Radial Driven Holder (BMT55)XOOOOXOOOO17U-Drill Holder CapSSSSSSSSSS18 Double Holder (for 24 Positions, 20X20)XOOOOXOOOO19 Double Holder (for 24 Positions, 25)

7 XOOOOXOOOO20 VDI 30 (Only Turning Tool with 12 Stations)OXXXXOXXXX21 VDI 30 Turnmill (with 12 Stations)XOOOOXOOOO22 VDI 30 HolderOOOOOOOOOO23 VDI 30 HolderOOOOOOOOOO24 VDI 30 Face HolderOOOOOOOOOO25 Axial Driven Holder (for VDI 30 Turnmill)XOOOOXOOOO26 Radial Driven Holder (for VDI 30 Turnmill)XOOOOXOOOO27U-Drill Holder (for VDI 30)OOOOOOOOOO28 TailstockDigital Tailstock (use Hydraulic Cylinder)SSXSXSSXSX29 Servo Tailstock (use Servo Motor & Ball Screw)OOXOXOOXOX30 Coolant / / 3 / 7 MPaOOOOOOOOOO32 Coolant OptionsCoolant GunOOOOOOOOOO33 Coolant BlowOOOOOOOOOO34 Coolant Level SensorSSSSSSSSSS35 Coolant ChillerOOOOOOOOOO36 Oil SkimmerOOOOOOOOOO37 Chip DisposalAir BlowerOOSOSOOSOS38 Side / Back Type Chip Conveyor (Hinge / Scraper Type)OOOOOOOOOO39 Mist Collector (Interface)OOOOOOOOOO40 AutomationTool Presetter (Manual / Automation)OOOOOOOOOO41 Parts CatcherOOOOOOOOOO42 Workpiece Ejector (for Sub Spindle)XXSXSXXSXS43 Barfeeder InterfaceOOOOOOOOOO44 Robot InterfaceOOOOOOOOOO45 Tool & Work Counter (Internal / External)OOOOOOOOOO46 SoftwareTool Load Detect (L-HTLD)

8 OOOOOOOOOO47 Arbitrary Speed ThreadingOOOOOOOOOO48 Tool Life ManagementSSSSSSSSSS49 Automatic Tool Offset (Tool Presetter Required)OOOOOOOOOO50 Lathe Calculator Function (L-CAL)OOOOOOOOOO51 Work / Tool Management (L-COUNT)OOOOOOOOOO52 Workpiece Clamp of Chuck (L-WCMP)OOOOOOOOOO53 Monitoring Solution of Real-time Operational Status (M-Vision Plus)OOOOOOOOOO54M-Code & G-Code List HelpOOOOOOOOOO55 ETCL inear Scale (X / Z)OOOOOOOOOO56NC CoolerOOOOOOOOOO57 Siganl Lamp with 2 Color (R / G)SSSSSSSSSS58 Siganl Lamp with 3 Color (R / G / Y)OOOOOOOOOO59 TransformerOOOOOOOOOO60 Manual Guide " Color LCD (FANUC)SSSSSSSSSS6215" Color LCD (FANUC) (L)A(L)MCA(L)SMCA(L)YMCA(L)YSMCB(L)B(L)M CBLSMCB(L)YMCBLYSMCS tandard / Optional Accessories StatusS : Standard O : Option X : Not available9 Tool Presetter (OPT) Available functions with automatic tool presetter - With a simple touch on the sensor, it perfectly sets the coordinate system (within 15 seconds per tool).

9 - The tool shape error value is automatically calculated and The automatic coordinate system is promptly configured according to the material Catcher (OPT)Thanks to its simple structure, the parts catcher is easy to attach / detach and it is possible to implement simplified automation if used with the bar feeder at the same Coolant System (STD)External Coolant TankA coolant tank is placed at the front of the machine for easy coolant exchange as well as easy tank cleaning and pump maintenance. Particularly, it is possible to separate the tank only without removing the chip conveyor for easy tank cleaning. Coolant Refill AlarmThe level gauge is placed at the front to easily check the coolant quantity, and the coolant level sensor is applied as standard to check the coolant refill time automatically for user convenience.

10 Various Options- Standard Coolant Pump : MPa- Optional Coolant Pump / / 3 / 7 MPa- Oil Skimmer (OPT)- Lift-up Chip Conveyor : Hinge / Scraper Type (OPT) Coolant LevelSensorCoolant PumpOil WaterSeparatorTank Capacity Short Type : 75 ( gal)Long Type : 90 ( gal) kW (for Turret)10 HWACHEON CATALOG : CUTEX-180 The operator panel is newly designed from the operator's viewpoint and thus enhances the operator's convenience"User Friendly Design"Convenient Operator " display as standard (USB and PCMCIA cards as standard)Enhanced operability by optimizing the layout and improving the touch feeling of control keys enhance user time continuous DNC operation with the CF card even without the data server.