CVD coated grade targeted UC5105/UC5115

1 2006. 4. Update B061G. CVD coated grade targeted for turning of cast iron and ductile cast iron UC5105/UC5115 . d p a nde Ex ser ts In The latest smooth coating technology ensuring stable, reliable cutting. New high technology grade for efficient turning of cast iron. aInserts suitable for steel turning now available. CVD coated grade targeted for turning of cast iron and ductile cast iron UC5105/UC5115 . y Features of UC5105/UC5115 . Very effective on cast iron and ductile cast iron Newly developed All-Black Super-Even Coat . Improved wear resistance Dramatically increased wear resistance due to the thick Al2O3 (Aluminium oxide), and the strong, fibrous TiCN (Titanium Carbon Nitride) coating layers. Improved chipping resistance Al2O3 layer The new, smoother-than-normal surface coating prevents welding and edge chipping to allow reliable and stable cutting.

2 uc5105 . With a very hard carbide substrate and All-Black Super-Even Coat.. Effective for high-speed turning of cast iron and ductile cast iron. TiCN layer uc5115 . With a very tough carbide substrate and All-Black Super-Even Coat.. The first recommended grade for general turning of cast iron and ductile cast iron. Structure of Surface roughness comparison of coatings UC5105/UC5115 Roughness curve ( m) (Axial magnification: x 5, Lateral magnification: x ). Extremely smooth coating 0(mm) 0(mm) All-Black Super-Even Coat Competitor's CVD coating y Application Range and Recommended Cutting Conditions aTOOL NAVI SYSTEM. uc5105 with high wear resistance for continuous and high speed turning. uc5115 with an excellent balance of toughness and wear resistance. Also extremely suitable for long life, high-speed continuous truning of steel. Negative Inserts for Cast Iron and Ductile Cast Iron Workpiece St ab le y Cutting conditions cu Continuous cutting ttin g Flat top Cast Iron Constant depth of cutting uc5105 Ductile Cast Iron Stable cutting Pre-machined Flat top Securely clamped component cutting Standard uc5105 General cutting Standard MA uc5115 .

3 Flat top Heavy interrupted cutting uc5105 . uc5115 Unstable cutting Irregular depth of cutting MA Low clamping rigidity cutting uc5115 . Standard uc5115 y Cutting area uc5115 Un MA sta Light cutting (ap= ) Semi-heavy cutting (ap= ). uc5115 ble 1st Recommendation cu ttin (General cutting) g Medium cutting (ap= ). Application range Recommended cutting conditions Cutting speed (m/min). ISO Application range Work Material Tensile strength uc5105 uc5115 . uc5105 . K01 K <300 MPa uc5115 . Grey cast iron 300 (200 400) 250 (150 300). K10. <450 MPa 300 (200 400) 250 (150 300). K20 Ductile cast iron 1 500 800 MPa 230 (180 300) 200 (150 250). K30. P Carbon Steel Hardness Alloy Steel 180 280HB 300 (220 370). Chip breaker range for uc5115 . For Cast Iron Cutting Application Breaker Features Application Breaker Features Positive land for sharp cutting action. Most effective for unstable machining because MA.

4 Light Cutting Semi-Heavy Flat top of the high edge strength. Cutting (Geometry) (Geometry). 22 0 . 6 . Medium Cutting Flat land gives high cutting edge strength. SW Wit a wiper geometry for high feed rates in the Light Cutting Standard light cutting application area. Efficient (Geometry) (Geometry). 15 18 . 7 . Medium Cutting Suitable for interrupted cutting and removing scale. With a wiper geometry for high feed cutting GH MW. Semi-Heavy For high feed cutting due to a combination of a wide in any application area. Efficient Cutting land and large chip pocket. (Geometry) (Geometry). 18 19 . For Steel Cutting Application Breaker Features Application Breaker Features Medium Cutting Medium Cutting Positive land for sharp cutting action. Flat land gives high cutting edge strength. SH MH. Light Cutting Good chip control in the light cutting application Good chip control in any application area.

5 Area. (Geometry). (Geometry). 15 16 . Medium Cutting MA Positive land for sharp cutting action. MV Positive land for sharp cutting action. Good chip control in any application area. Chip breaker geometry suitable for (Geometry) copying and back turning. Good chip control in any 30 (Geometry). 22 . 6 application area. 11 . Cutting Performance of uc5105 / uc5115 . Wear Resistance Fracture Resistance <Cutting conditions>. High speed turning of Insert : CNMA120408 Interrupted facing of ductile cast iron (JIS FCD450). Tool : PCLNL2525M12. Gray cast iron (JIS FC300) Cutting speed : 600m/min uc5115 displays exceptional chipping resistance with an (vc=600m/min) Feed : extremely reliable cutting edge! Depth of cut : uc5105 exhibits extraordinary wear Coolant : Dry cutting External continuous cutting resistance similar to that of ceramic grades! <Cutting conditions>.

6 Cutting time=2 min Cutting time=5 min Insert : CNMA120408. Tool : PCLNL2525M12. 200 Cutting speed : 120m/min Feed : Depth of cut : Coolant : Wet cutting Competitor A's Ceramics grade Competitor B's Ceramics grade Normal Cutting time=5 min UC511 5 wear uc5105 Fracturing Flank wear (mm). Competitor A's K10 grade Fracturing uc5105 . Competitor B's K10 grade Fracturing uc5105 . 0 1 2 3 4 5 6 0 1 2 3 4 5 6. Cutting time (min) Cutting time (min). 2. CVD coated grade targeted for turning of cast iron and ductile cast iron UC5105/UC5115 . Inserts aNegative Insert (With hole). Stock Dimensions (mm). Sharp Order Number Geometry D1 S1 Re D2. Flat Top CNMA 120404 a a 120408 a a Re Re 120412 a a 120416 a a D2. 160612 a a 160616 a a 80 . D1 S1. 190612 a a 190616 a a Standard CNMG 120404 a a Breaker 120408 a a Re Re 120412 a a 120416 a a D2. 160612 a a 160616 a a 80 D1 S1.

7 190612 a a Medium Cutting 190616 a a GH CNMG 120408-GH a a Breaker 120412-GH a a Re Re 120416-GH a a D2. 160612-GH a a 160616-GH a a 80 D1 S1. 190612-GH a a Semi-Heav Cutting 190616-GH a a MA CNMG 120404-MA a a Breaker a a 120408-MA 120412-MA a a Re Re 120416-MA a a r D2. 160608-MA 160612-MA a a a a 80 D1 S1. 160616-MA 190612-MA a a Medium Cutting 190616-MA a a MH CNMG120404-MH a Breaker 120408-MH a 120412-MH a Re Re 120416-MH a D2. 160608-MH a 160612-MH a 80 D1 S1. 160616-MH a 190612-MH a Medium Cutting 190616-MH a MV CNMG120404-MV r Breaker Re Re 120408-MV r 120412-MV r D2. 120416-MV r 80 D1 S1. Medium Cutting 3. a : Inventory maintained. r : Non stock, produced to order only. Stock Dimensions (mm). Sharp Order Number Geometry D1 S1 Re D2. MW CNMG120408-MW a a Breaker a a Re Re 120412-MW D2. Medium Cutting D1 S1. 80 . (Wiper). SH CNMG120404-SH r Breaker Re Re 120408-SH r 120412-SH r D2.

8 80 D1 S1. Light Cutting SW CNMG120404-SW a Breaker Re Re 120408-SW a D2. 80 D1 S1. Light Cutting (Wiper). Flat Top DNMA150404 a a Re 55 . 150408 a a 150412 a a D2. 150416 r r 150608 a a D1 S1. 150612 a a Standard DNMG150404 a a Re Breaker 55 . 150408 a a 150412 a a 150604 r r D2. 150608 a a D1 S1. Medium Cutting 150612 a a GH DNMG150408-GH a a Re 55 . Breaker a a 150412-GH 150608-GH a a D2. 150612-GH a a D1 S1. Semi-Heavy Cutting MA DNMG150404-MA a a Breaker 150408-MA a a Re 55 . 150412-MA a a D2. 150608-MA a a 150612-MA a a S1. D1. Medium Cutting MH DNMG150404-MH a Breaker Re 150408-MH a 55 . 150412-MH a D2. 150604-MH a 150608-MH a D1 S1. Medium Cutting 150612-MH a 4. CVD coated grade targeted for turning of cast iron and ductile cast iron UC5105/UC5115 . Inserts aNegative Insert (With hole). Stock Dimensions (mm). Sharp Order Number Geometry D1 S1 Re D2.

9 MV DNMG150404-MV r Breaker 150408-MV r Re 150412-MV r 55 . 150416-MV r D2. 150604-MV r 150608-MV r D1 S1. 150612-MV r Medium Cutting 150616-MV r MW DNMX150408-MW r r Re 55 . Breaker 150412-MW r r r r D2. 150608-MW 150612-MW r r D1 S1. Medium Cutting (Wiper). DNMG150404-SH r SH. Breaker r Re 55 . 150408-SH 150412-SH r D2. 150604-SH r 150608-SH r D1 S1. Light Cutting 150612-SH r Flat Top SNMA090308 a a Re 120408 a a D2. 120412 a a 120416 a a 190612 a a D1 S1. 190616 a a Standard SNMG120408 a a Breaker Re 120412 a a D2. 120416 a a 150612 r r 190612 a a D1 S1. Medium Cutting 190616 a a GH SNMG120408-GH a a Re Breaker 120412-GH a a D2. D1 S1. Semi-Heavy Cutting MA SNMG120404-MA r Breaker a a 120408-MA Re 120412-MA a a D2. 120416-MA a a 150612-MA r r D1 S1. 190612-MA a a Medium Cutting 190616-MA a a MH SNMG120404-MH a Re Breaker 120408-MH a D2. 120412-MH a 190612-MH a D1 S1.

10 190616-MH a Medium Cutting 5. a : Inventory maintained. r : Non stock, produced to order only. Stock Dimensions (mm). Sharp Order Number Geometry D1 S1 Re D2. MV SNMG120404-MV r Breaker R1. 120408-MV r 120412-MV r D2. D1 S1. Medium Cutting SH SNMG120404-SH r Breaker Re 120408-SH r 120412-SH. D2. r D1 S1. Light Cutting Flat Top TNMA160404 a a 160408 a a Re 160412 a a 160416 a a D2. 160420 a a 220408 a a D1 S1. 220412 a a 220416 a a Standard TNMG160404 a a Breaker 160408 a a Re 160412 a a 160416 a a D2. 160420 a a 220408 a a D1 S1. 220412 a a Medium Cutting 220416 a a GH TNMG160408-GH a a Re Breaker 160412-GH a a D2. 220408-GH a a 220412-GH a a D1 S1. Semi-Heavy Cutting MA TNMG160404-MA a a Breaker 160408-MA a a Re 160412-MA a a D2. 160416-MA a a 220408-MA a a D1 S1. 220412-MA a a Medium Cutting 220416-MA a a MH TNMG160404-MH a Re Breaker 160408-MH a D2.