DA4S - IMI Critical Engineering

1 da4s . Engineering GREAT Solutions Steam Desuperheater with mechanical Water Atomisation and Integrated Spraywater Control da4s . da4s . The BTG Steam Desuperheater da4s is a combination of an injection nozzle and a control valve. It is inserted in a steam line of minimum diameter DN 150 mm/6". The nozzle is inserted in the steam pipe through a flanged pipe stud that is welded to the steam pipe. Key features The cooling water from the water pipe The inlet or admission holes in the injection enters the area between the front part of the cage are arranged so that a, from the inlet pipe and the injection nozzle. control point of view, good characteristic is obtained. The cooling water, that enters The control plug is guided in the injection the injection cage through the tangentially nozzle. The injection nozzle and the sealing positioned admission holes, is induced to a surfaces of the control plug are lapped fast rotation around the tip of the plug and is together to ensure tight shut-off.

2 When subsequently ejected through the nozzle as the plug is in the closed position all water a rapid ly evaporating coneshaped mist. The admission holes in the injection cage will quantity of injected cooling water depends also be closed. As the plug lifts from the on the number and size of the ports that are injection nozzle seat, it simultaneously p opened up by the control plug. The signal opens up a number of water admission from the temperature transmitter located holes in the injection cage. The number of downstream of the desuperheater controls free ports will therefore be directly related to the position of the plug via the actuator. the lift of the plug. Flow Benefits > Injection nozzle with variable geometry > High reliability and resistance against wear only one moving part the stem and > High rangeability, 40:1 (water) and high control plug.

3 Hard-faced control plug and steam cooling efficiency injection nozzle with inner parts of high > Combined control valve and injection quality alloy steel. Stroke nozzle in one unit >S. imple installation in vertical, horizontal > Tight shut-off or sloping pipes min size, DN 150. mm/6". Installation example 3 1 Temperature sensor 2 Temperature transmitter 4 3 PID temperature controller 5 4 DA-4 Steam Desuperheater 2 5 Spray water 6 Superheated steam 7 Desuperheated steam 8 Condensate trap / drain 1 9 9 Control thermometer 6 7. 8. Product specification Capacity Max steam temperature Other options 7 different injection nozzle sizes: A, B, C, D, 550 C (1022 F) The da4s is a standardized product, with E, EO and F with following max. Kv/Cv- options limited to what is described within values: Materials this document.

4 If customized adaptations A = , B = , C = , Housing Low alloy steel ( but not limited to accessories, D = , E = , EO = , F = CS17 CrMo55, ~ equiv. to painting, materials, etc.) are desired, IMI. ASTM A217WC6 CCI recommends the DA4. Plug Stainless steel X20Cr13, Note that any price quoted for the da4s . Control characteristic (Integrated ~ equiv. to AISI 420, assumes strict adherence to the control valve) surface hardened specifications described within this Almost equal percentage (logarithmic) Atomiser Stainless steel X20Cr13, document. ~ equiv. to AISI 420, Control range (Water) surface hardened 40:1 Nozzle head Steel X90 CrMoV 18, ~equiv. to ASTM 440B. Pressure class Stuffing box Graphite DIN PN 16 - 400 packing ANSI 150 - 2500. Dimensions DA4-X CL1500 / MSDIII 290RA. Connections (actuator without hand wheel) Min.

5 Removal clearance 500 mm D2. L1 540 mm ANSI EN1759. Min. removal clearance 500 mm M 235 mm Steam 4 RF CL1500 DN100 PN250. N 500 mm Water 2 RF CL1500 DN50 PN250 D1. O 210 mm L2 100. K 78 mm L1 100. D1 300 mm Weight 120 kg DA4-X CL1500 / MSD290RA HW. M 5. M 5. (actuator with hand wheel). L2 700 mm M 235 mm K K. N 500 mm N 5. N 5. O 210 mm K 78 mm D2 300 mm Weight 125 kg O 5 O 5. Pneumatic schematic 6. 1 Tubing 2 Fittings 3 Filter regulator 4 Positioner 5 Limit switch 6 Actuator 1 3 4. 5. 2. Applications 13A 14. C C. 3C. 1D. G 8E. A2. 11E 3. 4D. A. 6B 6. B 6. B. 12F 7. D. D7. 7F B 5 E9. 10. F. 1. Main steam line 6. DA-4 process steam desuperheater 11. Process steam 2. DA-4 interstage attemperator 7. Feed water 12. Process steam 3. Steam turbine 8. Fuel 13. VST-SE steam conditioning valve 4. Heat Recovery Steam Generator 9.

6 Exhaust process steam 14. Spray water control / stop valve 5. DA-4 Final stage attemperator 10. Extraction process steam Accessories Type Pneumatic spring diaphragm actuator Air supply 5,0 barg Diaphragm port 1/4 NPT. Actuator Effective diaphragm size 250 or 290. Manual override Top mounted (optional). Tubing material 316L SS. Stroke speed 15 seconds Type SMART C330. Linear, single acting with built-in position transmitter Input signal 4-20 mA DC (min: mA) increase signal to open Feedback signal 4-20 mA DC, HART. Housing material Aluminum Diecasting Positioner Protection class IP 66. Ambient temperature -30 to +85 C. LCD display for positioner condition readout. Simple auto calibration. Features Field adjustable PID parameters. Split range available. Heavy duty limit switch, Non plug-in double pole Type A corrosionresistant steel roller and plunger that is adjus to 90 angles.

7 Limit switch 1x Installed for closed position. Housing material Zinc die-cast with an electrostatic epoxy coating Protection class IP65. Operating temperature -12 C to +121 C. Type Manual drain type Air-filter regulator Housing material Aluminum diecasting Ambient temperature -20 to +40 C. Min. filtering size 5 microns Guage range 0 - 10 bar Handwheel Optional, mounted on top of actuator Type code Type code Ordering example 1 Series da4s Steam desuperheater da4s . 2 Nozzle size A Kv/Cv = B Kv/Cv = C Kv/Cv = C. D Kv/Cv = E Kv/Cv = 3 Pressure class CL1500 ANSI 1500 CL 1500. Effective diaphragm size =. 4 Actuator MSDIII 290RA MSDIII 290RA. 290mm 5 Handwheel (blank) No handwheel HW. WH Handwheel Painting Part Procedure Description/standard DFT Colour Desuperheater Cleaning Blast cleaning Sa 2 (ISO 8501-1:2007). Jotun: Solvalitt Alu Top coat Corrosion class ISO 12944-5 C3 (C4 at high 2x20 m Aluminium temperatures).

8 Actuator Cleaning Blast cleaning to Sa 2 (ISO 8501-1:2007). Primer NOROO: RF-6800B 15 m Black Top coat KCC: PX 7576 65 m Blue Quality control plan Procedure / standard Process / activity PED / EN 12516-2 ASME B16/34 PED / ASME EN 12516-2. Design / manufacture Design code ASME ASME (Directive 97/23/EC). mechanical properties /. chemical analysis (pressurised EN ASTM (ASME II). matierals). Welding procedure qualification EN 15614-1 / EN 288-3 ASME IX ASME IX. PWHT According to internal WPS. PRI 355 (ASME VIII PRI 355 (ASME VIII. RT examination EN ISO 10675-1. (ASME )) (ASME )). UT examination (on welds not PRI 355 (ASME VIII PRI 355 (ASME VIII. NDT. EN ISO 11666. accessible for RT) (ASME )) (ASME )). MT examination (on welds not PRI 355 (ASME VIII PRI 355 (ASME VIII. EN ISO 23278. accessible for RT or UT) (ASME )) (ASME )).

9 Hydrostatic pressure test Seat leakage test Functional test Assembley / testing According to internal procedures Visual and dimensional check Painting and preservation Documentation Quality control plan Affixing of CE-mark Directive 97/23/EC N/A Directive 97/23/EC. Declaration of conformity Directive 97/23/EC N/A Directive 97/23/EC. Final inspection According to internal procedures IMI CCI Australia IMI CCI China IMI CCI Korea IMI CCI SriCity 33 South Corporate Avenue 101, #7 Building 14 Dangdong 2-ro No 900 North R-1 Sri City SEZ. Rowville Guosheng S&T Park Munsan-eup Sathyavedu Mandal Melbourne 3178 No. 1 Kangding St. Paju-si Chitoor District Australia Beijing 100176 Gyeonggi-do Andhra Pradesh 517588. China Korea 413-902 India Tel: +61 3 9213 0800. Tel: +86 10 8715 4200 Tel: +82 2 792 1877 Tel: +91 85 7639 8000.

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