Design and research - MECATRACTION

1 A policy built on performance, service and quality has enabled the company toobtain AFAQ ISO9002, AQF, automotive, certificationsMecatraction offers a range of products adapted to international market needsby constant improving and innovating and researchHigh speed presses160 T two con-rods machineAssembly machinesIndustrial electrical connectionsEarthing and mechanical connectorsHeat shrinkable tubingsCable ties and cabling accessoriesToolsIn-chain electrical connectionsRailway connectionsAutomotive connectionsAeronautics and space connectionsSet up in Corr ze (France) at Pompadour on a 6000 m2site, MECATRACTION designs, develops and manufactures a completerange of industrial electrical connections completed by a wideoffer of corresponding application high performance companyat your serviceA complete products rangeSpecific productsTerminals, disconnects and preinsulated terminals10 Preinsulated terminals10 Preinsulated terminals for thin insulating conductors11 Preinsulated terminals for thin insulating conductors according to EN 50 30612/13 Preinsulated disconnects and preinsulated terminals pins for thin conductors according to EN 50 30614 Preinsulated terminals for thin insulating conductors15 Preinsulated disconnects 2,8 5 and 6.

2 35 mmwidth for thin insulating conductorsPreinsulated terminals pins for thin insulating conductors16 Preinsulated end to end connectors with inspection witndow17 Low power preinsulated copper tubular lugs18 Low power preinsulated copper tubular lugs18/19 Medium power preinsulated copper tubular lugs20 Copper tubular lugs21/24 Copper tubular lugs with double stud25 Copper tubular lugs with axial palm26 Special copper tubular lugs27 Aluminium tubular lugs28 Aluminium tubular lugs28/29 Shunts30 Shunts30 Preinsulated terminals32 Double crimp ring preinsulated terminals32 Double crimp fork preinsulated terminals33 Double crimp copper tubular lugs33 Double crimp preinsulated disconnects 2,8-5 and 6,35 mm width34 Double crimp preinsulated end-splices34 Double crimp preinsulated butt and window connectors35 Tubular lugs and butt connectors36 Copper tubular lugs36 Copper butt connectors36 PagesConnection solutions5/7 PagesPagesSpecial tables38/39 Crimping tools for preinsulated terminals40 Hand crimping tools for preinsulated products and double crimp preinsulated butt and window connectors40/41 Pneumatic tool for crimping42 Compression tools for crimping of tubular lugs 43 Mechanical hand compression tool43 Cordless electro-hydraulic compression tool Blue Expert 44/45 Compression tools forcrimping of tubular lugs46 Hydraulic hand compression tool46 Hydraulic compression tool46/47/48 Hydraulic pumps and sets49 Hydraulic pumps49 Hydraulic sets49 Accessories for hydraulic tooling50 Stripping tools51 Cutting pliers51

3 Plug pliers51 Cable-cutters52 Cordless electro-mechanical cable-cutters52 PagesAn electrical connection should ensure an absolutely reliable link. A complete system (terminal block, electric engine, automatism, ) will work properly depending on the quality of this order to ensure the integrity of the connection the following five key rules should be adhered to at all 5 key elements of crimpingAn electrical crimping connection provides the link between the cable and the main features of these connections are to provide:General features of an electrical crimping connectionQualification of a crimping terminalMechanical testsElectrical testsThe wire conductorshould be correctlystripped and preparedfor the applicationA quality crimping connec-tion designed specificallyfor the application shouldalways be usedA quality crimping tooldesigned specifically forcrimping the connectionshould always be usedAn operator withexperience in crimping techniques a perfect conductivity a good tensile strength good corrosion resistance a good vibration strength should not produce voltage drop or temperature riseTENSILESTRENGTHINSERTIONEXTRACTION (1)RESISTANCESHORT CIRCUITVOLTAGE LOAD (2)VIBRATIONSTRENGTHKg(2) for preinsulated terminals(1)

4 For disconnects and tabsConnectingpalmInsulationInsulation binding sleevedouble crimp type is particularly adaptedto electrical connections suffering stressor vibrating stressCore crimping barrelCablesCrimpingDouble crimpConformity visualinspectionConformity visualinspectionWire conductorcorrectly strippedWire conductornot sufficientlystrippedCrimping not centralisedCrimping not centralisedMarks invertedWire conductor overstripped, difficult to assemble on the tabInsulationbadly cutConductor wiresdamaged or cutConductor wiresun-strantedConductor wiresover-strantedInsulation particleson bare part ofcableCable insulationdamaged1 - Colour code marking2 - Conductor wires exceedingapproximately 1mm3 - flange from 1 to 1,5 mmTerminal correctly crimped OK123 Crimping of preinsulated terminalsTubular lugsTubular barrelInspection holeCrimp n 1 Crimp n 2 BoltConnecting palmCOPPER OR ALUMINIUMCRIMPING CablesConformity visualinspectionCrimpingConformity visualinspectionWire conductornot sufficientlystrippedCrimping not centralisedCrimping not centralisedInadapted or useddie, handles appearCrimping marks not centredPresence of conductor conductor correctly strippedand sufficiently introduced into thebarrel.

5 Crimping mark correctlycentred on the of an hexagonal crimpingTerminal correctly crimped OKCrimping of tubular lugsWire conductorcorrectly strippedInsulationbadly cutConductor wiresdamaged or cutConductor wiresun-strantedConductor wiresover-strantedInsulation particleson bare part ofcableCable insulationdamagedPreinsulatedterminals10 171828 Double crimppreinsulated buttand window connectorsAluminium tubularlugs30 ShuntsCopper tubular - 19231 Pompadour Cedex (FRANCE) Phone: +33 555 73 89 89 Fax: +33 555 73 32 21 and rolling stock productsTooling :see pages 40/41/42 LBFE d d 1 WWPreinsulated terminals from 0,34 to 6 mm2 General features Material: tin-plated copper SNCF drawing: 10-5050-309 RATP drawing: MR-3-52964 Compliant with NFF 00363 Part numberWire range(mm2)(insulation colour)WL E dF B 1 Dimensions (mm)Tool partnumberSNCF partnumberNote.

6 Part number with R suffix correspond to right-angled ,617,30,803,214,53,53,67-847-4839TH1 or TH1 S51153-2821 176 7-847-5643 51153 R-26,520,5 16,55,5 7-847-5603 51154-2821 4,2176 7-847-5028 51154 R-26,520,5 16,55,5 7-847-4654 51155-2821 5,2176 7-847-1112 51134-212,527 4,220,76,5 51135-2 5,2 7-847-4586 51136-2 6,3 7-847-4251 51138-2 8,4 51183-28,6210,803,216,764,87-847-5237TH2 or TH2 S51184-2 4,2 7-847-5532 51185-2 5,2 7-847-5483 51174-212,527 4,220,7 51175-2 5,2 7-847-5602 51176-2 6,3 7-847-5484 51178-2 8,4 7-847-4678 51183 R-26,420,5 3,216,55,5 7-847-4426 51184 R-2 4,2 7-847-4250 Part numberWire range(mm2)(insulation colour)WL E dF B 1 Dimensions (mm)Tool partnumberSNCF partnumberSNCF drawing: 10-5206-826 STC2-8-4 J13,832,518,325,586,87-847-4215TH3 STC2-10-4 J 10,3 7-847-4485 STC2-8-2 JN13,83518,32888,87-847-4363TH3-2 STC2-10-2 JN 10,3 7-847-5390 0,34 - 1,51 - 2,52,6 - 6 2,6 - 6 - 19231 Pompadour Cedex (FRANCE) Phone: +33 555 73 89 89 Fax: +33 555 73 32 21 and rolling stock productsTooling :see pages 40/41/42 Preinsulated cable pins and blade terminalsPreinsulated terminals for thin insulating conductorsGeneral features Material: tin-plated phosphorous bronze SNCF drawing: 10-5050-310 RATP drawing.

7 MR-3-52965 Compliant with NFF 00363 Preinsulated disconnectsCB 1 AETabsl x ePart numberWire range(mm2)(insulation colour)AB C 1 EDimensions (mm)Tool part numberSNCF partnumber51027 (dor )2,8 x 0,53,718,56,53,60,257-847-4593TH1 ou TH1 S51031-22,8 x 0,5 7-847-1903 0,34 - 1,551081-25 x 0,86,4217,7 0,57-847-4728 51181-26,35 x 0,87,7 7-847-4700 51131-25 x 0,86,4217,74,80,57-847-4999TH2 ou TH2 S51231-26,35 x 0,87,720,2 7-847-4797 51161-4 BC5 x 0,86,425 6,8 7-847-4994TH31,0 - 2,551161-2 NR5 x 0,8 27,5 8,8 TH3-251261-4 BC6,35 x 0,87,725 6,8 7-847-5070TH351261-2 NR6,35 x 0,8 27,5 8,8 7-847-6798TH3-251661-4 J6,35 x 0,87,7257,76,80,5TH32,6 - 651661-2 JN6,35 x 0,8 8,8 TH3-2W 1 LALA 1 ERingFig. 1 Notched bladeFig. 2 WEPart numberFigureWire range(mm2)(insulation colour)WA L 1 EDimensions (mm)Hand toolpart numberSNCF partnumber51220-2 Fig.

8 11,61022,53,61,97-847-5051TH1 ou TH1 S51225-2 Fig. 22,910,221 0,87-847-5556 51222-2 Fig. 11,810224,81,87-847-5002TH2 ou TH2 S51226-2 Fig. 23,911,5 0,87-847-5555 51223-4 JFig. 12,512286,82,57-847-5003TH351227-4 JFig. 23,9 26,56,81,07-847-5561 51223-2 JNFig. 12,5 288,82,57-847-5393TH3-251227-2 JNFig. 23,9 30,5 1,07-847-5370 0,34 - 1,51 - 2,52,6 - 6 2,6 - 6 Preinsulated cable pinsand blade terminalsPreinsulated disconnects 2,8-5 and 6,35 mm - 19231 Pompadour Cedex (FRANCE) Phone: +33 555 73 89 89 Fax: +33 555 73 32 21 and rolling stock productsTooling :see pages 40/42 Preinsulated terminals for thin insulating conductors according to EN 50 306 General features Material: tin-plated copper Compliant with NFF 00363 LBFE d dWWNote: part number with R suffix are for square numbercore maxi insulationWire rangemm2(insulation colour)mini max.

9 DWELFBD imensions (mm)Hand tool - 19231 Pompadour Cedex (FRANCE) Phone: +33 555 73 89 89 Fax: +33 555 73 32 21 and rolling stock productsTooling :see pages 40/41/42 Preinsulated terminals for thin insulating conductorsaccording to EN 50 306 General features Material: tin-plated phosphorous bronze Compliant with NFF 00363 LBFE d dWWNote: part number with R suffix are for square numbercore maxi insulationWire rangemm2(insulation colour)mini max. dWELFBD imensions (mm)Hand tool - 19231 Pompadour Cedex (FRANCE) Phone: +33 555 73 89 89 Fax: +33 555 73 32 21 and rolling stock productsTooling :see pages 40/41/42 Preinsulated disconnects and preinsulated terminals pins for thin conductors according to EN 50 306 General features Preinsulated disconnects: tin-plated phosphorous bronze Preinsulated cables pins.

10 Tin-plated copper Compliant with NFF 00363 Preinsulated disconnects for thin insulatingconductors according to EN 50 306 Preinsulated cable pins for thin insulatingconductors according to EN 50 306 CBAEWLAEPart numbercore maxi insulationmini (mm)Hand tool numbercore maxi insulationmini AL EDimensions (mm)Hand tool partnumberReducercolour45122055122035122 0TH10,50,751,0 rangemm2(insulation colour)Wire rangemm2(insulation colour) - 19231 Pompadour Cedex (FRANCE) Phone: +33 555 73 89 89 Fax: +33 555 73 32 21 and rolling stock productsTooling :see pages 40/42 Preinsulated terminals for thin insulating conductorsGeneral features Material: tin-plated copper SNCF drawing: 10-5091-965 RATP drawing: MR-3-53173 Compliant with NFF 00363 LBFE d dWWPart number maxicare insulationWire range(mm2)(insulation colour)Mini Maxi dWELFBD imensions (mm)Hand toolpart numberSNCF part numberReducercolourNote.