DESIGN, INSTALLATION, OPERATION AND …

1 UL EX 5323/FMRC File 5612 P/N: 800022 UL Rev. 5 01/07/03 design , installation , OPERATION AND maintenance manual FOR PRE - ENGINEERED AUTOMATIC INDIRECT FM 200 CLEAN AGENT EXTINGUISHER UNIT Models ILP-300, ILP-600, & ILP-1200 January 2003 P/N 800022 EX 5323 FMRC File 5612 Firetrace USA LLC. 7898 E. Acoma Drive, Suite 106 Scottsdale, AZ 85260 USA Telephone: 480-607-1218 Fax: 480-315-1316 Web site: E-mail: UL EX 5323/FMRC File 5612 P/N: 800022 UL Rev. 5 01/07/03 TABLE OF CONTENTS SECTION NO.

2 DESCRIPTION PAGE# 1 FORWARD 1 General 1 Safety Precautions 1 2 INTRODUCTION 3 FM-200 Extinguishing Agent 3 Cleanliness 4 Decomposition 4 Physical Properties of FM-200 4 Fill Density

3 5 3 SYSTEM DESCRIPTION 6 General 6 Operating Pressure 7 Operating Temperature Range Limitations 7 Component Descriptions 7 FM-200 Cylinder/Valve Assemblies 7 Cylinder Mounting Bracket 9 Firetrace Flexible detector/Actuation Tubing 9 Discharge Nozzles 10 Pressure Switch

4 10 Recharge Adapters, FM-200 Cylinder 10 Cylinder N2 Recharge Adapter 10 Cylinder Hydro test Adapters 10 FM-200 Warning Nameplate 10 4 SYSTEM design AND LIMITATIONS 11 General 11

5 design Procedure 11 Hazard Enclosure Size Limitations/Nozzle Placement 12 General Specifications 14 Discharge Time 14 Storage and Operating Temperature Range 14 System Operating Pressure 14 Minimum design Concentrations 14 Unclosable Openings and Ventilation Shutdown 15 FM-200 design Concentration Flooding Factors 16 UL EX 5323/FMRC File 5612 P/N: 800022 UL Rev.

6 5 01/07/03 PAGE# Maximum Volume Coverage 17 Nozzle and Discharge Tubing Requirements 20 Discharge Nozzle Limitations 20 Nozzle Area Coverage 21 Discharge Tubing & Fitting Specifications 23 Maximum Tubing and Fitting Limitations 24 Tubing Bends 24 Firetrace Detector Tubing 25 5 installation INSTRUCTIONS 26 FM-200 Cylinder/Valve and Bracket Assemblies 26

7 Discharge Tubing and Nozzles 27 Firetrace Detection Tubing 27 Pressurization of Firetrace Detection Tubing 28 6 SERVICE, maintenance , & FILLING INSTRUCTIONS 30 General 30 Periodic Service and maintenance 30 Periodic Service and maintenance Procedures 31 Monthly.

8 Performed by Owner or End User 31 Semi-Annual Inspection 31 Five Year Inspection 31 Post Fire maintenance 32 FM-200 Cylinder Valve 32 Valve Disassembly 32 FM-200 Cylinder Retest 33 Filling

9 Procedures 34 7 WARRANTY 36 APPENDIX A 39 Component Drawings installation Drawings APPENDIX B 69 Material Safety Data Sheets Nitrogen FM-200 FM-200 is a registered trademark of Great Lakes Chemical Corporation UL EX 5323/FMRC File 5612 P/N: 800022 UL Rev 6. 04/23/04 1 FORWARD General This manual is written for the fire protection professional that designs, installs, and maintains Firetrace Pre - engineered automatic indirect FM 200 clean agent Extinguisher unit.

10 Firetrace FM-200 automatic indirect fire suppression units are to be designed, installed, inspected, tested, maintained, and recharged by qualified trained personnel in accordance with the following: All instructions, limitations, etc. contained in this manual P/N 800022 All information contained on the agent cylinder nameplate(s). NFPA-2001, Standard on Clean Agent Fire Extinguishing Systems. UL a