Devi Polymers Pvt. Ltd., India

1 Devi Polymers Pvt. Ltd., IndiaAn Overview DEVI Polymers PRIVATE LIMITED(Devi) under license from M/s. Fothergill & Harvey Ltd., / M/s. Freeman Chemicals, started manufacturing Polyester Moulding Compound (PMC) -Sheet Moulding Compound (SMC), Dough / Bulk Moulding Compound (DMC / BMC) and Kneaded Moulding Compound (KMC) in 1975. Since then, Devi has grown on the technical base as the largest manufacturer of Polyester Moulding Compound and PMC Componentsin India . Devi is the principal supplier of PMCinsulation components to Electrical and Auto electrical IndustriesAbout Devi PolymersAbout Devi PolymersDevi has been active in the field of export and has been exporting PMC components to:?

2 Europe?Middle East ?Southeast Asian countries Devi have been awarded the second largest Exporterin the GRP category for 1995 to 1999 by The Plastic Export Promotion Council, Government of India . Devi has the most integrated SMC manufacturing facilities in India and is one of the very few concerns having such facilities under one roof, worldwide for:?Compounding PMC to suit specific needs ?Hot Press Moulding?Mould manufacturing ?Wide range of GRP / SMC product manufacture, Panel Tanks, Enclosures?OE supply of GRP / SMC components?Product designing facilities About Devi PolymersAbout Devi PolymersDevi has three manufacturing facilities in India and all are ISO 9001 9001 Quality System CertificationFacilities at Unit -AManufacturing facilities of Polyester Moulding Compounds (PMC)?

3 Sheet Mould Compounds (SMC)?Dough Moulding Compounds (DMC)?Kneaded Moulding Compounds (KMC)?PMC Moulding ComponentsSMC Compound Machine SMC Compound Machine -Capacity 1500 Kg/hr (900mm wide) KMC Compound machine (in-house) -Capacity 2500Kg/hr. (1000mm wide) DMC Compounding Z blade mixers -Capacity 50Kg, 100Kg and 300 Kg. Bulk filler handling -Capacity bulk storage & handling filler with 2 silos of capacity 60 Mt each and handling and drying capacity of 3 Mtr. Moulding Shop 250 Tons press 1No. 130 Tons press 1 at Unit -ADevi have extensive facilities to test as per relevant British (BS), American (ASTM), German (DIN) and Bureau of Indian (BIS) preparation presses100 Tons Hydraulic Press Tons Hydraulic Press Laboratory100KV Break down testerArc resistance (ASTM D495)Arc Index tester (IEC 112)

4 Volume & Surface resistivitytesterMechanical/Thermal Lab to test as per relevant 10 Ton capacityIzodimpact testerAbrasion / wear resistance testerMartens heat stability testerGlow wire test apparatus for flammability testChemical LaboratoryFully equipped to test the specs of polyester resin, glass fibre, fillers and other raw materials used in manufacture of PMC/ Laboratory includes muffle furnace -1000?C, Ovens, Oil/ water baths, 2 Nos. BROOKFIELD Viscometer with Helipathstand, Penetro-meter etc., Spectrophotometer for colourtestResearch & DevelopmentIndependent R & D team headed by a Doctorate in Chemical Engineering to develop and improve existing grades of at Unit -AR & D facilities at Unit A Brook field viscometerMarten s HDT TesterUL flammability TestFacilities at Unit -BCNC MILLING x 1m Side Panel Punch (Weight 2000 Kgs.)

5 Facilities at Unit -BMoulding Shop150 Tons press 4 Tons press 1 Tons press 1 RoomMilling machine 2 Milling (Mikron) 1 Erosion 2 grinding 1 grinding 1 lathe 1 drilling 1 m/c CHEN-H0 TAIWAN (Travel X axis 2300mm Y axis 1000mm Z axis 900mm maximum work piece weight 4 Ton)Design FacilityFull-fledged Computer Assisted Design available for designing of intricate mouldingtools with CAD/CAM ControlDepartment equipped with three co-ordinate measuring machine POLI, Italian makeFacilities at Unit -CManufacturing facilities of Polyesters Moulding Components (Compression / Transfer / Injection)?GRP (SMC) Sectional Water Tank Panels?GRP (SMC) Enclosures ?CAD / CAM /CAE services?Extensive Tool Room for manufacture of Hot Press / Injection mouldingtools?

6 Product Development facilities?OEM Products ?Special Purpose MachinesFacilities at Unit -CMoulding Shop -Compression150 Ton press 3 Nos,250 Ton Press 1 Ton press 1 Ton press 1 Ton press 1 Injection mouldingpress180 Ton press 2 Nos. (Max. shot wt 800 gms.)CNC Foam-In-Place Polyurethane GasketingMachine of size (Indigenously make) x = 1500mmy = 800mmz = 400mmFacilities at Unit -CTool RoomOur tool room is especially equipped for manufacture and maintenance of large tools such as water tank panels (1M x1M & 2M x1M) and has highly trained / skilled personnel. We equipped with the following Machines in our Tool Room:?HAAS make high speed CNC milling machine VF-6/40 of table size x = 1650y = 800z = 700?

7 Surface grinding machine?Radial drilling machine?Lathes Design FacilitySolid modeling (SOLID WORKS) capability available for Product / Tool Element Analysis for stress & displacementGRP / SMC Modular Panel Type Water Tanks6 Cavity -Hole Plug Fixed Half6 Cavity -Hole Plug Moving HalfInjection Moulding FacilityFacilities at Unit -CCavityCore600 gms. Shot wt. ComponentInjection MouldedMCCBF acilities at Unit -CJ 808 Cover Mould -PunchFacilities at Unit -CJ 808 Cover AssemblyJ 1212 Box -SampleJ 808 Cover Mould -CavitySpecial Purpose Machines Building Capability at Unit C BMC Compound Machine (Indigenously Built Machine)DesignSpecial Purpose Machines Building Capability at Unit C Panel Gang Drilling Machine Machine in OperationSpecial Purpose MachinesCNC FIP GasketingMachine of Size X = 1500 mm; Y = 800 mm.

8 Z = 400 mmSpecial Purpose MachinesDust Collector (Pulse-Jet Type)DesignAssembled UnitWater Tank InstallationsModular Cold Room InstallationsModular Transformer Housing InstallationsDuro Box EnclosuresDevi Polymers Private LimitedMarketing Division, Unit C NP 23 & 24, Developed Plot, EkkattuthangalChennai 600 097, INDIATel: 0091 44 2225 0359 / 2225 1502 Fax: 0091 44 2225 0349E-Mail.