Digital Process Controller Series E5 K - Westmill …

1 Digital Process Controller SeriesE5 KAdvanced Process DigitalControllers Field configurable output and optionboards 100 ms sampling (for analog input) Advanced PID, or fuzzy self-tuning Conforms to UL, CSA and CE standards IP66/NEMA4X front panel Remote set point (for E5EK and E5 AKonly) Set point ramp Serial communications (RS-232C, andRS-485; RS-422 for E5AK and E5 EKonly) and transfer output (4 to 20 mA) Front panel programming Heat/cool or standard operation Auto/manual and ON/OFF selections Ordering InformationOrder Control Output Boards and Option Boards separately below. Example: for a Relay Control Output, order the E53-R4R4 OutputBoard in addition to the E5CK-AA1-500 Process Controller . For E5AK or E5EK, order an E53-R output : You can mount only one Output Board and one Option Board to E5EK or numberStandard modelsBase Unit with terminal coverE5AK-AA2-500E5EK-AA2-500E5CK-AA1-50 0E5CK-AA1-302 Position--proportionalBase Unit with terminal coverE5AK-PRR2-500E5EK-PRR2-50024 AC/DC modelsBase Unit with terminal coverE5AK-AA2-500 AC/DC 24VE5AK-PRR2-500 AC/DC 24VE5EK-AA2-500 AC/DC 24VE5EK-PRR2-500 AC/DC 24VE5CK-AA1-500 AC/DC 24 VNote: 1.

2 When using the heater burnout alarm function with a standard model, the Linear Output Module cannot be used for the controloutputs (heat). The Digital Controller provides transfer outputs at 4 to 20 mA for the PV and other values and control outputs at4 to 20 mA for the current Order Output and Option Boards E5EK-PRR2/E5AK-PRR2 controllers are supplied with relay output. The relay output is not compatible with any other KE5 KOrdering Information Table-- continued from previous pageItemDescriptionPart numberOutput Module (for E5AK and E5EK only)RelayE53-R(y)SSRE53-SPulse (NPN) 12 VDCE53-QPulse (NPN) 24 VDCE53-Q3 Pulse (PNP) 24 VDCE53-Q4 Linear (4 to 20 mA)E53-C3 Linear (0 to 20 mA)E53-C3 DLinear (0 to 10 V)E53-V34 Linear (0 to 5 V)E53-V35 Note: 1. The Digital Controller uses a dedicated, high-resolution Output Module. The E53-C Current Output Module for the E5 X can-not be used with the Digital If the control period is less than 5 seconds, use solid state relay or pulse numberOutput Board (for E5CK only)Relay/Relay (See note.)

3 E53-R4R4(y)Pulse (NPN)/RelayE53-Q4R4 Pulse (PNP)/RelayE53-Q4HR4 Pulse (NPN)/Pulse (NPN)E53-Q4Q4 Pulse (PNP)/Pulse (PNP)E53-Q4HQ4 HLinear (4 to 20 mA)/RelayE53-C4R4 Linear (0 to 20 mA)/RelayE53-C4DR4 Linear (0 to 10 V)/RelayE53-V44R4 Note: If the control period is less than 5 seconds, use solid state relay or pulse numberOption Board (for E5AK and E5EK only)Communication (RS-232C)E53-AK01(y)Communication (RS-422)E53-AK02 Communication (RS-485)E53-AK03 Event inputE53-AKBT ransfer output (4 to 20 mA)E53-AKFNote: 1. The E5AK allows a maximum of three Option Boards to be mounted. Refer to pages 25--26 for mounting The E5EK and E5CK allows only one Option Board to be numberOption Board (for E5CK only)Communication (RS-232C)E53-CK01(y)Communication (RS-485)E53-CK03 Event inputE53-CKBT ransfer output (4 to 20 mA)E53-CKF ACCESSORIES (ORDER SEPARATELY)ItemHole DiameterPart numberCurrent Transformer (for E5AK and E5 EKl) mmE54-CT1(only) mmE54-CT3 Note: CT is required when the heater burnout alarm function is ModelsPart numberTerminal CoverE5 AKE53-COV0809E5 EKE53-COV08E5 CKE53-COV07E5 KE5 K INPUT TYPES (SELECTABLE WITH INPUT JUMPER CONNECTOR)Platinum Resistance Thermometer (RTD s)Input (field selectable)JPt100Pt100 Range to to to to setting number01 ThermocoupleInput (fieldselectable)(see note)K1K2J1J2 TEL1L2 UNRSBWPL Range C--200to1, ,3000to1,7000to1,700100to1,8000to2,3000t o1,300 F--300to2, , ,100--100to1, ,3000to3,0000to3,000300to3,2000to4,1000t o2,300 Input settingnumber2345678910111213141516 Note: 1.

4 Setting number is factory-set to 2 (K1).2. Thermocouple W is W/Re5-26 (tungsten rhenium 5, tungsten rhenium 26).Current/VoltageInput (field selectable)Current inputVoltage input()4to20mA0to20mA1to5V20to5V0to10 VInput setting number1718192021 Note: When a current/voltage input is selected, the decimal point is fully KE5 KSpecifications RATINGSM odel numberE5 K StandardE5 K 24V AC/DCSupply voltage100--240 VAC, 50/60 Hz24V AC/DC,50/60 HzOperating voltage range85% to 110% of rated supply voltage85% to 110% of rated supply voltagePower consumptionE5AK16 VA9VA, 6WE5EK15 VA9VA, 6WE5CK10 VA (at 100 VAC)14 VA (at 240 VAC)6VA, , J, T, E, L, U, N, R, S, B, W, PL Platinum resistancethermometer (RTD)JPt100, Pt100 Current input4to20mA,0to20mAVoltage input1to5V,0to5V,0to10 VMean Time Between years (135,000 hours Control output (See Note 1.)RelaySPST, 250 VAC, 3 A (resistive load)Mechanical life expectancy:10,000,000 operations life expectancy:100,000 operations (Pl)NPN20 mA at 12/24 VDC (with short-circuit protection)g(Pulse)PNP20 mA at 24 VDC (with short-circuit protection)Linear voltage0to10 VDCP ermissible load impedance: 1 k : Approximately 2600 stepsLinear current4to20mAPermissible load impedance: 500 : Approximately 2600 steps0to20mAPermissible load impedance: 500 : Approximately 2600 stepsAuxiliary outputSPST-NOE5AK3 A at 250 VAC (resistive load)yE5EK3 A at 250 VAC (resistive load)E5CK1A at 250 VAC (resistive load)Control method (See Note 2.))

5 ON/OFF, Advanced PID Control (with auto-tuning) or Self-tuningSetting methodDigital setting using front panel keys or communications featuresIndication method -- 7-seg. Digital display and LEDsE5AK: PV = 15 mm, SP = mmE5EK: PV = 14 mm, SP = mmE5CK: PV = 12 mm, SP = 8 mmPotentiometer (Valve Positioning)(for E5AK and E5EK only)100 to k Event inputContact inputON1k k voltage: V current: mA output4 to 20 mA, permissible load impedance: 600 max.,resolution: Approximately 2600 stepsRemote SP input (for E5AK and E5EK only)Currentinput4 to 20 mA (Input impedance: 150 )Current Transformer input (for E5AK and E5EK only)Connect only an Omron Current Transformer (E54-CT1 or E54-CT3)Other functionsStandardManual output, heating/cooling control, SP limiter, loop burnout alarm, SPramp, MV limiter, MV change rate limiter, input Digital filter, input shift,run/stop, protect functionsOptionMultiple SP, run/stop selection, transfer output functions, auto/manualCommunications (RS-232C, RS-422, or RS-485), Loop Break Alarm, andTransfer No.

6 : E68481 CSAFile No.: LR59623 CEFile No.: EN50081-2; EN50082-2; IEC 1010-1 Note: 1. All control outputs are insulated from the input Fuzzy self-tuning is available only when using the Digital Controller in standard control operation with temperature KE5 K CHARACTERISTICSI ndication accuracy (See Note.)Thermocouple:( of indication value or 1 C, whichever is greater) 1 digit resistance thermometer:( of indication value or C, whichever is greater) 1 digit input: (of indication value) 1 digit to FS (in units of FS)Proportional band (P) to FS (in units of FS)Integral (reset) time (I)0 to 3,999 s (in units of 1 s)Derivative (rate) time (D)0 to 3,999 s (in units of 1 s)Control period1to99s(inunitsof1s)Manual reset to (in units of )Alarm setting range--1,999 to 9,999 or or (decimal point position dependent on input type)Sampling periodTemperatureinput250 ms scan rateAnalog input100 ms scan rateInsulation resistance200 M min. (at 500 VDC)Dielectric strength2,000 VAC, 50/60 Hz for 1 min between terminals of different polaritiesVibration resistanceMalfunction10 to 55 Hz, 10 m/s2(approx.)

7 1G) for 10 min each in X, Y, and Z directionsMechanical10 to 55 Hz, 20 m/s2(approx. 2G) for 2 hrs each in X, Y, and Z directionsShock resistanceMalfunction200 m/s2min. (approx. 20G), 3 times each in 6 directions(100 m/s2(approx. 10G) applied to the relay)Mechanical300 m/s2min. (approx. 30G), 3 times each in 6 directionsAmbient temperatureOperating-- 1 0 Cto55 C(14 F to 131 F ) with no icing; with 3-year warranty period: --10 Cto50 C(14 F to 122 F)Storage-- 2 5 Cto65 C(--13 F to 149 F ) with no icingAmbient humidityOperating35% to 85% RHEnclosure ratingsFront panelNEMA 4X for indoor use (equivalent to IP66)gRear caseIEC standard IP20 TerminalsIEC standard IP00 Memory protectionNon-volatile memory (number of writings: 100,000 operations)WeightE5 AKApprox. 450 ggE5 EKApprox. 320 gMountingbracketApprox. 65 gE5 CKApprox. 170 gAdapterApprox. 10 gEMCE mission Enclosure:EN55011 Group 1 class AEmission AC Mains:EN55011 Group 1 class AImmunity ESD:EN61000-4-2: 4 kV contact discharge (level 2)8 kV air discharge (level 3)Immunity RF-interference:ENV50140:10 V/m (amplitude modulated,80 MHzto1 GHz)(level3)10 V/m (pulse modulated, 900 MHz)Immunity Conducted Disturbance:ENV50141:10 V ( to 80 MHz) (level 3)Immunity Burst:EN61000-4-4: 2 kV power-line (level 3)2 kV I/O signal-line (level 4)Standards -- ApprovalsUL1092, No.

8 14, No. 1010-1 Conforms to EN50081-2, EN50082-2, EN61010-1 (IEC1010-1)Conforms to VDE0106/part 100 (Finger Protection)Note: Indication Accuracy --Of the K1, T, and N thermocouples at a temperature of -100 C or less: 2 C 1 digit the U, L1, and L2 thermocouples at any temperature: 2 C 1 digit the B thermocouple at a temperature of 400 C or less: the R and S thermocouples at a temperature of 200 C or less: 3 C 1 digit the W thermocouple at any temperature: of the indicated value or 3 C, (whichever is greater) 1 digit the PL thermocouple at any temperature: or 2 C, whichever is greater 1 digit KE5 K OPTION BOARD RATINGS AND CHARACTERISTICSE vent inputsContact input:ON: 1 k max., OFF: 100 k input:ON: residual voltage V max., OFF: leakage current mA and RS-485; RS-422 for E5AK and E5EK onlyTransmissionmethodHalf-duplexSynchro nizationmethodStart-stop synchronization (asynchronous method)Baud kbpsTransfer output4to20mA:Permissible load impedance: E5AK and E5EK = 600 = 500 :E5AK and E5EK = approx.

9 2,600 stepsE5CK = approx. 2,600 stepsRS-232C Peer-to-peer only; maximum cable length = 15 m ( feet)RS-422 and RS-485 32 Controller maximum to host computer; maximum cable length = 500 m(1640 feet) CURRENT TRANSFORMER RATINGSMax. continuous heater current50 AmpsDielectric strength1,000 VAC (for 1 min)Vibration resistance50 Hz, 98 m/s2(10G)WeightE54-CT1: approx. g; E54-CT3: approx. 50 gAccessories (E54-CT3 only)Armature:2;Plug:2 HEATER BURNOUT ALARMMax. heater currentSingle-phase 50 A VAC (See Note 1.)Heater current value display accuracy 5% FS 1 digit burnout alarm setting to A (in units of A) (See Note 2.)Min. detection ON time190 ms (See Note 3.)Note: 1. Use the K2CU-F A- GS (with gate input terminals) for the detection of three-phase heater The heater burnout alarm is always OFF if the alarm is set to A and always ON if the alarm is set to No heater burnout detection or heater current value measurement is possible if the control output (heat) is ON for less than190 KE5 KNomenclature E5 AKA/M KeyDisplay KeyNo.

10 1 displayNo. 2 displayOperation IndicatorsUp Key/Down KeyOperationIndicatorsOperationIndicator sA/M KeyDisplay KeyUp Key/Down KeyNo. 1 displayNo. 2 displayA/M KeyDisplay KeyUp Key/Down KeyNo. 1 displayNo. 2 displayOperation Indicators OUT1 Lit when control output 1 turns ON. OUT2 Lit when control output 2 turns ON. SUB1 Lit when the output function assignedto auxiliary output 1 turns ON. SUB2(for E5AK and E5EK only)Lit when the output function assignedto auxiliary output 2 turns ON. MANULit when the manual operation modeis being used. STOPLit when control operation has beenstopped. RMTLit during remote communicationsoperation. ATFlashes during is completed when thisLED stops flashing. RSP(for E5AK and E5EK only)Lit during remote SP operation. Bar Graph(for E5AK only)On a standard model (E5AK-AA2), thisbar graph indicates the manipulatedvariable (heat) in 10% increments persingle segment. On a position-propor-tional model (E5AK-PRR2), this bargraph indicates the valve opening in10% increments per single KeyPress to select the auto operation or manu-al 2 DisplayDisplays the set point, set point during SPramp, manipulated variable, or Key/Down KeyPress to increase or decrease the value onthe KeyPress quickly (for less than 1 s) to shift thedisplay to the next parameter.