DIRECT DRIVE WASHERS - Washer Dryer Repair Help

1 :ModelNumberMarketingChannel(ifpresent)P roductGroupL=Laundry,DomesticG=Laundry,G oldL=LargeCapacityA/W27"P=24"CompactA/WS =SuperCapacity27"A/WC=CleanTouchConsoleP =PushButtonR=RotaryCycles-Domestic(9)=9 and10A/W=SpeedsDomesticTemperatures-Dome sticA/W=WaterlevelsYearofIntroductionCol orQ=WhiteZ=AlmondEngineeringChanges(Nume ric)Lsc9365 EQoTheserialnumberfortheWhirlpoolbrandDi rectDriveWashercontainsthefollowingdesig nations:SerialNumberIC---ManufactureLoca tionC=Clyde,OhioYearofManufactureWeekofM anufactureProductSerialNumberG03100003 FORTECHNICALASSISTANCEONWHIRLPOOLDIRECTD RIVEWASHERSWHILEATTHECUSTOMER'SHOMECALL: THETECHNICALASSISTANCELINE:800-253-2870 Haveyourstorenumberreadytoidentifyyouasa nAuthorizedServicerINTRODUCTIONThisJobAi d,DIRECTDRIVEWASHERS,( ),providesthetechnicianwithinformationon theinstallation, ,referto : Understandandfollowpropersafetyprecautio ns.

2 Successfullytroubleshootanddiagnosemalfu nctions. Successfullyperformnecessaryrepairs. "ConfirmationofLearningExercise:' anappropriateapplianceis designedtobeusedwiththevideotape,DIRECTD RIVEWASHERS,( ).AsyouusethisJobAid,youwillseea symbolthatlookslikethis:It instructsyouto viewcertainsectionof 1998,WhirlpoolCorporation,BentonHarbor,M l49022 TABLEOFCONTENTSINTRODUCTIONI nsideFrontCoverTABLEOFCONTENTSIIISAFETYI VSECTIONONEINSTALLATIONCONSIDERATIONS1 SECTIONTWOTHEORYOFOPERATION 7 SECTIONTHREECOMPONENTACCESS 19 ComponentsintheConsole17 ComponentsInsidetheWasherCabinet22 SECTIONFOURDIAGNOSISANDTROUBLESHOOTING29 DiagnosticChart29 ComponentTesting31 SECTIONFIVETECHTIII!

3 T :I~WiringDiagram37 SwitchCycleChart38 ModelandSerialNumberDesignationsInsideBa ckCoverIIISAFETYYOURSAFETYANDTHESAFETYOF OTHERSISIMPORTANTS afetymessageshavebeenprovidedin "DANGER"or"WARNING".Thesewordsmean:AOANG ERYOUWILLBEKILLEDORSERIOUSLYINJUREDIFYOU DON' ' ,tellyouhowtoreducethechanceofinjury,and tellyouwhatcanhappenif ,removethecartontopby carefullycuttingaroundthe topalongthedottedlinewitha cartonknife.( ) , theinstallationinstructionstapedtothewas her' :.;:;::;.._/. ,thenremovetheyellowlabelsecuringthepowe rsupplycordtothebackofthewasher.( ) ( ) attachedto thebottomof thebackofthewasher.( ) :Topreventthetwo(2)shippingpinsfromfalli ngonthefloor,two(2)plasticholdersareatta chedtothebase.

4 ( )Whenthecotterpinsareremoved, ( ,INSET) 'lATWlla'ER~HOSEWASliERSC;J)~[} flatrubberwasherintoeachendof ~ ~DRAINHOSE~C~ ( )overthedrainhoseconnectoronthebackofthe washerallthewaydownto theribbedstop.( )Securewiththeclampat witha '" , thenutsarenottightened, "CUTHERE"andslideit offthepowersupplyplug.( ) standpipe( ,A&B)orlaundrytub,( ,C) : minimumof34"andnotmorethan72" SiphonBreak( )SiphonBreakmustbeabovethehighwaterlevel in thewashertub(aminimumof28"fromthebottomo fthewasher.) minimum2"diameterdrainpipewitha minimumcarry-awaycapacityof17gallonsperm inuteis minimumof39"andnotmorethan72" '\ , ;tForyourpersonalsafety, 3-pronggroundingplug.( )Tominimizepossibleshockhaz-ard,thecordm ustbepluggedintoa mating3-pronggroundingtypewallreceptacle ,groundedin accordancewiththeNationalElectricalCode, a matingwallreceptacleis notavail-able,it is thepersonalresponsibilityandobliga-tiono fthecustomertohavea properlygrounded3-prongwallreceptacleins talledbya Plugintoa grounded3-prongoutlet.]

5 Donotremovegroundprong. Donotuseanadapter. , ,15or20ampfusedelectricalsupplyisrequire d.(Atime-delayfuseisrecommended.)Itis recommendedthata (oversixfeet). "walks". notremovedora ' a selectedbysettingtheswitchat ,italsocausesanincreaseinairpressureinth eairdomeassembly.( )A hosebetweentheairdomeandthewater-levelsw itchtransfers thispressureagainstthediaphragmin thewater-levelswitch,causingelectricalco ntacts(VtoT) FULL.( ) drainedtoapproximatelyhalfitsoriginalset ting,thewater-levelwillreturnbacktotheem ptyposition(VtoP). ~~DiaPhragm' (AirPressure) ,we,cc4 POSHW,HC,we,CCSPOSHW,we,WN,we, ~I11 WARM washwitha COLD rinseclosestheseswitches.( )Thecyclesequencechartshowsusthattimerco ntact11is closedduringthewashcycle.

6 ( )SWITCHWASHRINSETYPETEMP3 POSHC,we,CC4 POSHW, , , ::zIaa:a:Xu>=wa:aa:a:!:::ucoabawwUJXUJ:; :>-:z::2'b~b~~IwUJUJUJ::2':::J:::J::2' ::2'::2':z([).. ::2' ::a::C5~:z> > :z:::J1 UJ([) a:cou::cou::::;0w>-VTRYPBK-WBK-WBK-WUJ>C "">-:;iMACHINEFUNCTION:::J>-a::::Jco:::J co:::Ja:a:>-~>->"":;:a:coaco3:co3:coco(' Jcow>-('J>- FilL-AGITATEWASHHIa:I2 2~UJ y,TUBDRAINDRAINHI~~44 AGITATEHI66 FILL~ANDB BAGITATELOWASH W10 10I DRAINHIiI12 IXIXI 12 SPINHI ::J14 14(' ,pushinthepush/pullknobandturnthecyclese lectortotheREGULAR cycle.( ) ,thefollowingcontactsonthetimerwillbeclo sed:Contact10,Contact5,bothContacts7 pulledout,theelectricalcurrentis suppliedto empty,V toP is warmwashselected,thecurrentis suppliedtoboththehotandcoldvalvestoallow warmwatertoenterthetub.)))]]

7 ( ) ,1/\a:z::r:0a:a:a:Iix0;:::UJ a:!::ell0 IIi0:::;;b>-~i00x00:;:>-Z:::J~:::;;UJ000 000:::;;:::JZ:::;; ' ~UJ:::;; :; ::a::z>--'inz::: :ellu:::J0UJ00l-VTRYPBK-WBK-WBK-W00:::Ja :I~ill:::J"" . ~. I~r>-:::;iMACHINEFUNCTIONI-ella:>-~""a:e ll0:;i:ell:;i:>'-CJ>'-ell:;:UJCJl- .ii2 FILL-AGITATEWASHHIa:::r: 2 UJoo i ii y,TUBDRAINDRAINHI~~44 AGITATEHI66 FILL~8 AND8 AGITATELOWASH W10 10I DRAINHIa:12 IXIXI 12 SPINHI:) - FILL-AGITATE14 .- RINSEHI::J 14(I' ,we,cc4 POSHW,HC,we,CCSPOSHW,we,WWwe,CClM-WCABIN ETGROUNDBUBR-RTM-TTIMERMOTORCENTRIFUGALS WITCHr-----,1I_-cr:O~R~~O~R~1C)1VI"""".. ~,..(;~.--J,-----------, ~10 tubfillswithwater,thewaterlevelswitchcha ngesfromtheEMPTY positiontotheFULL position(VtoT closes).Currentis > 'I--C~TM.

8 :..:.W----::. powertothetimermotor, coupleddirectlytothegearcase( )andwillturnin areclosed, ,themaindrivegearinthegearcasewillturncl ockwise,puttingthewasherintoanagitationm ode.( ) engagestheagitatecam( ),andpushesit intotheagitateposition.( )Theactionoftheagitatecamandcamfollowera llowtheagitategeartobeforceddownbyspring actionsothatitengagesthesplinesontheagit atorshaft.(Figures30and31)Noweverythingi s suppliedbytheconnectingrack,whichmovesba ckandforthasit ,it drivesthepumpinthereversedirection, recirculatedbythepumpingvanesonthebottom oftheagitator, (2) molded"button"addedtooneof requiredduringthe"Reset" offthecamandadvanceit tothenextcamtoothduringthe"Reset"modeoft heneutral ,exceptwhenresetdur-inga ,themaindrivegearandneutraldrainmechanis mrotateclockwiseandthespingearis camtoothasit ,throughcontacts2,5, <~Ii/Ii 1<;a:z ::I:Qn<x()0a:a:~.

9 !::::Wa:0<a:<Il0 IsW1<WCIlXCIl~>-z:::;;Is~~Ii~CIlCIl:::;;:;:)!IIa5~ ~ :;:):::;;:::;;IiI:.. :::;;~ ~~~> > :;:) : :z:<Ilu:<Ilu:::;0 WPBK-WBK-WBK-W~VTRI~i~i15 Jffii~i>-:::;jMACHINEFUNCTION:;:)I-a:ill>-;;:>-> ""~a:<Il0;::(!l<IlW(!ll- FILL-AGITATEWASHHIa:::I:2 2 WCIl Y2 TUBDRAINDRAINHI~~44 AGITATEHI66 FILL~AND8 ..10I DRAINHIa:12 ~ 12 SPINHI:5 FILL-AGITATERINSEHI::J14 14CJ DRAINHIW16 16 SPRAYSPINHIII: motorturnsclockwise,themaindrivegearinth egearcasewillturncounterclock-wise, ! a swingsoutwhenturn-inginthespindirectiona sa ,thetriplever, ,it turnsthepumpsothatit ,flushingthelintoffit (2)is closed, necessary,becausethewater-levelswitchwil ltripwhenthe tubis half-tubdrainis usedinthepermanentpresscycleto , stopmomentarily, ,frictionbetweenit ,causingit attachedto thespinpiniongear,thespinpiniongearturns , themotorcausesthelatchtoreleasethespinge arcam,allowingit ,the tabthatholdstheclutchspringontheliningco ntactsthebrakecamdriver, attachedtothespintubewitha ~- t--"'1" ~I\~--"~II0000Q0900~ ~00 0 0 0q0cD00 0 000 ()0000 0 0 0G0~0 0 00000000I0\)000 0 0().

10 0~00 0000a00/---"00aOj).'tf_Q--g:.~000().~O~O OO~0-0/~Q0v-;o0~/0 0 (t(\-"0 0 0 0 00000 #7and#14performwhatfunction? fillcycle? thepurposeofthe"NeutralDrain"mechanism? 'tthewaterdrainoutduringagitation? (page8),whatcontactsareclosedforincremen t#8(AgitateLo)?Whatfunctiondidthatchange fromincrement#7?Whenyouareabletocomplete theaboveexercise,youmay numberof ( ) , ,pulltheblacktaboutapproximately3/16", (1)Hex-headscrewsecuringtheleftsideof thetimerassemblyto ,pushtheknobinfromthefrontandunscrewit fromthetimershaft.( ) (2) (2)tabsat thebottomof ,liftthebottomof theswitchassemblyupandliftit awayfromtheconsolemountingplate.( ) thewaterlevelswitchmountingbrackettothec onsolemountingplate( )ORdepresstabandrotatetheswitch90 andpullit fromtheconsolemountingplate.)