DM260 Reference Manual - support.cognex.com

1 DataMan 260 SeriesReferenceManual2021 February26 , ,thisdocument,noranycopiesthereofmaybepr ovidedto,orotherwisemadeavailableto, ,andownershipof, ,eitherexpressorimplied,regardingthedesc ribedsoftware,itsmerchantability, ,names, ,electronicormechanical,foranypurpose, , :Cognex,2 DMAX,Advantage,AlignPlus,Assemblyplus,Ch eck it with Checker,Checker,Cognex Vision for Industry,Cognex VSOC,CVL,DataMan,DisplayInspect,DVT,Easy Builder,Hotbars,IDMax,In-Sight,Laser Killer,MVS-8000,OmniView,PatFind,PatFlex ,PatInspect,PatMax,PatQuick,SensorView,S martView,SmartAdvisor,SmartLearn,UltraLi ght,Vision Solutions,VisionPro,VisionViewThefollowi ngaretrademarksofCognexCorporation:TheCo gnexlogo,1 DMax,3D-Locate,3 DMax,BGAII,CheckPoint,Cognex VSoC,CVC-1000,FFD,iLearn,In-Sight(design insigniawithcross-hairs),In-Sight 2000,InspectEdge,InspectionDesigner,MVS, NotchMax,OCRMax,PatMax RedLine,ProofRead,SmartSync,ProfilePlus, SmartDisplay,SmartSystem,SMD4,VisiFlex,X pandPortionscopyright MadCapSoftware, ,OpticsandLighting365mI/OBreakoutCable(C CBL-05-01)365mI/OBreakoutCable(CCB-M12x1 2Fy-xx)3815mI/OBreakoutCable(CCB-PWRIO-1 5)39 AcquisitionTriggering40 HighSpeedOutputLines40 High-SpeedOutputWiring415mRS-232 ConnectionCable(CCB-M12 XDB9Y-05)

2 423 TableofContentsEthernetCables43 Multi-portConnections44 UsingYourDataMan26047 InstallingtheDataManSoftware47 IndustrialProtocols47 SettingtheFocusPosition48 Tuning49 ExternalTriggeringandTriggerModes50 TrainingandTriggerModes50 Training51 IncrementalTrainingforMultipleSymbologie s52 CleaningandMaintenance53 CleaningtheReaderHousing53 CleaningtheReaderLensCover53 Precautions54 Regulations/Conformity554 TableofContentsSymbolsThefollowingsymbol sindicatesafetyprecautionsandsupplementa linformation:WARNING:Thissymbolindicates ahazardthatcouldcausedeath, ,offeringsuperiorperformancewiththelates tIDtools,flexibilitytoconfigurethereader intermsoflightingandopticstooptimizethea pplication,andanease-of-usegivingtheuser theabilitytosetupanddeployanapplicationq uicklyandefficientlyallwithouttheneedfor PC:lSuperiorperformance,1-Dand2-Dcoderea ding,includingHotBars2 andpatent-pendingPowerGrid lFlexibleoptics/lighting,includingfieldu pgrades,allowingfortheprotectionofyourin vestmentlEase-of-use,includinganauto-tun eandtriggerbuttononthereader.

3 L1 DMaxwithHotBars2 ,bestinclass1-Dreading,2 DMaxwithPowerGrid , , , > >Documentation->Communications-> > >Documentation->Communications-> > >Documentation->English-> > >Documentation->English-> DM260 Series-> > >Documentation->English-> DM260 -> > >Documentation-> DM260 -> > >Documentation->English-> > >Documentation->English-> > >Documentation-> (DM150-LENS-62) (assembled)lscrews16mmlenswithextendedop ticsmount(requirestheuseofanextendedfron tcoverandhigh-poweredredLED)( DM260 -LENS- 16)l16mmopticsmountl16mmlenslmanuallensc ap(assembled) ,3-positionwithIRLED(DMA-KIT-IR-62) (IR) ( )lmanuallenscap(notassembled) (DMA-KIT-UV365-62)lUVlightboard(365nmwav elength)lUVresistantfrontcoverlscrewsIR 16mmlenskit(DMA-KIT-IR-16)l16mmopticsmou ntl16mmlens(IR)lStandardInfraredLightfor 16mm( )lmanuallenscap(assembled)lscrewsLiquidL ensModule(LLM) (DMA-LLM-150-260)16mmlenswithImageMaxkit ( DM260 -KIT-16LL)l16mmopticsmountl16mmlen slLiquidLensModule(DMA-LLM-150-260)lHigh PoweredredLEDillumination( DM260 -LED-RED- HP)( )l2-LEDhalf-polarizedextendedcover( DM260 -LENS-16 CVR-P)( )FiltersAccessoryNameandNumberAccessoryI mageBluebandpassfilter(DM150-BP470)Redba ndpassfilter(DM150-BP635)8 GettingStartedLensCoversAccessoryNameand NumberAccessoryImageClearlenscover(DM150 -CVR-CLR)*Clearlenscover, ESDsafe(DM150-CVR-ESD)*Polarizedfrontcov er( DM260 -LENS-62 CVR-F)

4 *Extendedlenscover,un-polarized( DM260 -LE NS-16 CVR)**Extendedlenscover,half-polarized(D M260-LENS-16 CVR-P)**Extendedlenscover,fullypolarized ( DM260 -LENS-16 CVR-F)**C-mountadaptor,IP40( DM260 -CMNT-0 0)C-mountadaptor,IP65( DM260 -CMNT-CVR)Not e:* !**Usewitha16mmlensonly! (DM150-LED-RED)* (DM150-LED-WHT)* (DM150-LED-BLU)* ( DM260 -LED-RED-HP)** :* !**Usewitha16mmlensonly!9 GettingStartedCablesAccessoryNameandNumb erAccessoryImageConnectioncable24V,I/O,R S-232(CCBL-05-01)Connectioncable24V,I/O, RS-232(CCB-M12x12Fy-xx)(y=S:straight/y=A :angled*,xxspecifieslength)Connectioncab leRS-232(CCB-M12xDB9Y-05)RS-232&FlyingLe adsI/OCable, (DM-RS232IO-00)RS-232adaptercablewithpow ertap(DM100-RS232-000)X-CodedtoRJ45 EthernetCable,5m(CCB-84901-2001-xx,where xxcanbe02,05,10or15,indicatinglengthinme ters)Adaptercable,M12x12toM8x4/M8x5, ( DM260 -ADAP-M12M8)Adaptercable,ETH,M12,X -CODED/A-CODED, (CCB-M12x8MS-XCAC)Power SuppliesAccessoryNameandNumberAccessoryI magePowersupply,6V(DM100-PWR-000)Mountin gBracketsAccessoryNameAccessoryNumberAcc essoryImageMountingbracket(DM100-UBRK-00 0)Pivotmountingbracket(DM100-PIVOTM-00)

5 10 GettingStartedDataMan260 Systems1-DandStackedCodesOmni-directiona l1-DCodeReading1 DMax Best-In-Class1-DReadingIDQuick High-Speed2-DReading2 DMax forhardtoreadDPManddamaged2-DcodesResolu tionDataMan260S 752x480 GlobalshutterDataMan260QL 752x480 GlobalshutterDataMan260Q 752x480 GlobalshutterDataMan260X 752x480 GlobalshutterDataMan262S 1280x960 GlobalshutterDataMan262QL 1280x960 GlobalshutterDataMan262Q 1280x960 GlobalshutterDataMan262X ,IDQuick,HotBars1 DMax,HotBarsII1 DMax,IDQuick,HotBarsII1 DMax,2 DMax(PowerGridavailable),HotBarsIIAcquis itionMax2fpsMax60fpsMax60fpsMax60fpsMaxD ecodeRate2/sec45/sec45/sec45/sec262S262Q L262Q262X2-DCodesYesNoYesYesAlgorithm1 DMax,IDQuick,HotBars1 DMax,HotBarsII1 DMax,IDQuick,HotBarsII1 DMax,2 DMax(PowerGridavailable),HotBarsIIAcquis itionMax2fpsMax45fpsMax45fpsMax45fpsMaxD ecodeRate2/sec45/sec45/sec45/secCommunic ationModulesTheDataMan260isavailablewith thefollowingcommunicationoptions:l24 VDCE thernetModellPoE(PoweroverEthernet)Ether netModel11 GettingStartedEthernetInterfacesTheDataM an260readersprovidethefollowinginterface modules:l24 VDCE thernetModel/RS-232:ThismodulehasEtherne tandRS-232interfacesandrequires24 Vexternalpower(Non-PoE).

6 LPoEEthernetModel/RS-232 (male)M12x12connectorforpower, :PINS ignal:24 VDCE thernetModelSignal:PoEEthernetModel1 OUT_2 OUT_22 TXDTXD3 RXDRXD4 OUT_3 OUT_35IN_1IN_16IN_COMIN_COM7+ :Whenangledcablesaremounted,allofthempoi ntdownwardsor,inthecaseofthe90 configuration, *Mountingholes( )5 Triggerbutton6 Powerindicator7 Trainstatusindicator8 Good/badreadindicator9 Networkstatusindicator10 Errorindicator11 Tunebutton12 Power,I/OandRS-232connector13 EthernetconnectorNote:*Useonlyonesetofmo untingholes(either3OR4) :Makesurethatnoelectrostaticchargesareap pliedtothePCB.( )IfthemainmoduleisseparatedfromtheI/Ocon nectormodule, , , :Note:Theflatsideofthegasket(markedas"Fr ont"intheimageabove) , , ( ) (lensincludinglensmount,illuminationandf rontcoverincludingfiltermountingoptionfo raDiameter( ) < < ,Thickness(t) <t<2mmfilter) , :Note:lDimensionsareinmillimeters[inches ] :17 GettingStartedThesizeoftheDataMan260with theextendedlenscoverconfigurationisshown inthefollowingfigures:18 GettingStartedThesizeoftheDataMan260with thesidereadmirrorconfigurationisshownint hefollowingfigure.

7 19 GettingStartedDataMan260 SpecificationsSpecificationDataMan260 SeriesReaderWeight142gOperatingTemperatu re0 C +40 C(+32 F +104 F)StorageTemperature-10 C +60 C(+14 F +140 @24 VDC50mARMAX@12 VDC150 @24 VDC470 Input0(Trigger)VIH 15 25 VInput1 VIL0 (WxH), msquarepixelsImageResolution(pixels) :5(withoptionalliquidlens)withIRblocking filterS-mount16mmF:7(withoptionalliquidl ens)withIRblockingfilter20 GettingStartedLEDW avelengthsThefollowingtableshowsLEDtypes andtherelatedwavelengths:LED [nm]RED617 REDHPIL617 BLUE470 WHITE6500K(ColorTemperature)IR850 IRHPIL850UV365 IlluminationOptionsIlluminationBoard5 VUSB PoweredPoE s3%500 s3%1ms6%HighPowerRed500 s2%500 s3%10ms10%StandardWhite450 s3%450 s3%1ms6%StandardBlue500 s3%500 s3%1ms6%IR500 s3%500 s3%1ms6%HighPowerIR500 s3%500 s3%1ms6% ,installingthelensesandfiltersofthereade r, :lDiameter( ) < < (t) <t< ,removethefrontcover:unscrewthefourM2x12 mmPhillipsPanheadscrewsandtakeofftheLED :Usefingertopushthefilterinandthenaq-tip tocleanthefilter, , :unscrewthefourM2x12mmPhillipsPanscrewsa ndtakeofftheLED , , , :unscrewthefourM2x12mmPhillipsPanheadscr ewsandtakeofftheLED , ,mounttheliquidlenscapontothe16mmlens.)

8 (SeeInstallingaLiquidLensonpage 24.) , :unscrewthefourscrewsandtakeofftheLED , (15 ) (Focusedto105mm) , (FoV) (Focusedto190mm) , , MIL33 DataMan260 ReaderswithSideReadMirrorThefollowingtab leshowstheFieldofView(FoV) (FoV) ,OpticsandLightingDescriptionsabouttheI/ OCables,RS-232cable,Ethernetcable, (CCBL-05-01) , :24 VDCE thernetModel36 Signal:PoEEthernetModel375mI/OBreakoutCa ble(CCB-M12x12Fy-xx) , (CCB-PWRIO-15) , (pull-down)typephoto-detectororPLCoutput ,connectCommonInto+ ,itpullsCommonIndownto0 VDC, (pull-up)typephoto-detectororPLCoutput, ,itpullsIn0upto24 VDC, (pull-down)orPNP(pull-up) AExternalloadresistance240 Ohmsto10 KOhmsEachlineratedatamaximum50mA,protect edagainstover-current, ,theexternalloadshouldbeconnectedbetween theoutputandthepositivesupplyvoltage(<28 VDC).

9 Theoutputspulldowntolessthan3 VDCwhenON, , ,theexternalloadshouldbeconnectedbetween theoutputandthenegativesupplyvoltage(0 VDC).Whenconnectedtoa24 VDCpowersupply,theoutputspullupgreaterth an21 VDCwhenON, , :Formoreinformation,refertoBreakoutCable Specificationsonpage1 ToconnecttoanNPN-compatiblePLCinput,conn ectOutput0,Output1, , ,connectOutput0,Output1, , ,LEDorsimilarload,connectthenegativeside oftheloadtotheoutputandthepositivesideto + ,thenegativesideoftheloadispulleddowntol essthan3 VDC, ,withtheanodeconnectedtotheoutputandthec athodeconnectedto+ (CCB-M12 XDB9Y-05) (CCB-84901-2001-05) +12 OrangeTxRxA-23 White/GreenTxRxB+34 BlueTxRxC+85 White/BlueTxRxC-76 GreenTxRxB-47 White/BrownTxRxD+58 BrownTxRxD-6 (orotherdeviceequippedwithaserialport) , ,RxData,Trigger(Input0),ground, , ,clickontheEnableMulti-Port(RS-232 Sharing).

10 ,checktheStandardFormattingEnabledbox(fo reachsymbologythatyouareusing)inDataForm atting,andentertextintheLeadingTextfield .(Youcanalsoaddtrailingtextbyenteringtex tintheTrailingTextfield.)Youcanobtainthe bestresultswhenusingmulti- , , , , sdata,itwillbufferitsowndataifitreceives atriggersignalwhileitisprocessingtheothe rreader , ,triggering, >Programs>Cognex> > (DiscoveredDevices) :lEtherNet/IP , (underCommunicationSettings). (seeReaderConfigurationCodesavailablethr oughtheWindowsStartmenuortheDataManSetup ToolHelpmenu). (seeCommandReferenceavailablethroughtheW indowsStartmenuortheDataManSetupToolHelp menu).Formoreinformationonusingtheindust rialprotocols, , :Ifanopticalfilterhasbeenmounted, , :Ifyouuseanopticalfilterandtheilluminati onwasremoved, ,yourDataMan260readerautomaticallyselect sthebestsettingsforthegivenreadingsituat ion,basedonparametersof