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Dobson Oilfield Services

UNCONTROLLEDD obson Oilfield ServicesRevision 0 May 19, 2007 SectionA Page1 of1_____SECTION ATITLE PAGEQUALITY MANAGEMENT SYSTEM MANUALFOR THECONSTRUCTION, REPAIR AND ALTERATION OF PRESSURE PIPINGIN ACCORDANCE WITHASME PROCESS PIPING CODEANDTHE ALBERTA SAFETY CODES ACT AND REGULATIONSBYD obson Oilfield Services (1993) SHOP AND FIELD SITESIN ALBERTA CONTROLLED FROM11031 89 Avenue. Grande Prairie4thEditionMANUAL NUMBER _____REGISTRATION NO.: AQP-_____ASSIGNED TO_____UNCONTROLLEDUNCONTROLLEDD obson Oilfield ServicesRevision 0 May 19, 2007 Section C Page1 of1_____SECTION CQUALITY SYSTEM MANUAL REGISTERCONTROLLED COPIES (1- 6)1. ABSA2. ABSA3. Dobson Oilfield Services (1993) Approved Copy- Master4. PresidentDobson Oilfield Services (1993) General ManagerDobson Oilfield Services (1993) Quality Control ManagerDobson Oilfield Services (1993) Oilfield ServicesRevision 0 May 19, 2007 Section D Page1 of1_____SECTION DSCOPE OF section defines the intended scope of work to be performed byDobson OilfieldServices (1993) this Quality pressure piping constructed under this Quality System shall conform to thescope, and all requirements ofASME Pressure Piping Code, as applicable, andthe Alberta Safety Codes Act and Regulations, with the exception of Boiler ExternalPiping which is not covered in th

UNCONTROLLED Dobson Oilfield Services Revision 0 May 19, 2007 Section D Page 1of 1 _____ SECTION D SCOPE OF WORK

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Transcription of Dobson Oilfield Services

1 UNCONTROLLEDD obson Oilfield ServicesRevision 0 May 19, 2007 SectionA Page1 of1_____SECTION ATITLE PAGEQUALITY MANAGEMENT SYSTEM MANUALFOR THECONSTRUCTION, REPAIR AND ALTERATION OF PRESSURE PIPINGIN ACCORDANCE WITHASME PROCESS PIPING CODEANDTHE ALBERTA SAFETY CODES ACT AND REGULATIONSBYD obson Oilfield Services (1993) SHOP AND FIELD SITESIN ALBERTA CONTROLLED FROM11031 89 Avenue. Grande Prairie4thEditionMANUAL NUMBER _____REGISTRATION NO.: AQP-_____ASSIGNED TO_____UNCONTROLLEDUNCONTROLLEDD obson Oilfield ServicesRevision 0 May 19, 2007 Section C Page1 of1_____SECTION CQUALITY SYSTEM MANUAL REGISTERCONTROLLED COPIES (1- 6)1. ABSA2. ABSA3. Dobson Oilfield Services (1993) Approved Copy- Master4. PresidentDobson Oilfield Services (1993) General ManagerDobson Oilfield Services (1993) Quality Control ManagerDobson Oilfield Services (1993) Oilfield ServicesRevision 0 May 19, 2007 Section D Page1 of1_____SECTION DSCOPE OF section defines the intended scope of work to be performed byDobson OilfieldServices (1993)

2 This Quality pressure piping constructed under this Quality System shall conform to thescope, and all requirements ofASME Pressure Piping Code, as applicable, andthe Alberta Safety Codes Act and Regulations, with the exception of Boiler ExternalPiping which is not covered in this Quality these limitations pressurepiping of all sizes, thicknesses and materials allowed by the Pressure Piping Codesshall be constructed, provided the requisite welding procedures are qualified andregistered with the under this program may also include repairs, alteration and replacement ofASME pressure piping systems, with the exception of Boiler ExternalPiping,that are subject to the Alberta Safety Codes Act and , repair and alteration of Boilers, Pressure Vessels, and Fittings are notwithin the scope of this manual. Therefore, Dobson Oilfield Services (1993) engage in these (i)Pressure piping(a)that does not exceed DN 50, (NPS 2),(b)that has a maximum allowable working pressure not exceeding 1035kilopascals (150 psi),(c)that has a design temperature between minus 29 degrees Celsius (-20 F)and 186 degrees Celsius, (366 F),(d)that contains air, nitrogen, argon, carbon dioxide, steam(e)that contains steam or hot water that is not in boiler external piping and,(f)that is constructed to applicable ASME Code,is exempt from all the other requirements of the Pressure Equipment SafetyRegulation except Section 35 and therefore, this Quality Management System manualis not a requirement for construction, repair, or alteration of the pressure piping.

3 (ii)The Pressure Equipment Safety Regulation does not apply to the following:(a) a pressure piping system that is fully vented or operating with one or morepressure relief devices with set pressure not exceeding 103 kilopascals,(15psi) and sized so that the operating pressure cannot exceed 103kilopascals, (15psi),(b) does not have a differential pressure on the pressure boundary exceeding103 kilopascals;and therefore this Quality Management System manual is not a requirementforconstruction, repair, or alteration of the pressure OilfieldServicesRevision 0 May 19, 2007 Section 1 Page1 of1_____SECTION 1 TABLE OF CONTENTS4thEditionSECTION A TITLE B COPY OF CURRENT CERTIFICATE OF AUTHORIZATION C QUALITY SYSTEM MANUAL D SCOPE OF 1 SECTION E STATEMENT OF 1 TABLE OF 2 REVISION 3 ORGANIZATION 4 5 MANUAL 1 EXHIBIT TRANSMITTALSECTION 6 CONTRACT REVIEW 7 DOCUMENT CONSTRUCTION, REPAIR OR ALTERATION SPECIFICATION 8 MATERIAL CODE FOR PIPE AND 9 EXAMINATION AND INSPECTION PIPING EXAMINATION AND INSPECTION 10 Welding Operators LOG 12 NONDESTRUCTIVE 13 HEAT TREATMENT 14 MEASURING AND TEST 1 SECTION 15 PRESSURE 1 EXHIBIT FOR THE PREPARATION OF PNEUMATIC TESTING TEST EXAMINATION.

4 5 SECTION 16 RECORD 17 APPENDIX Oilfield ServicesRevision 0 May 19, 2007 Section 3 Page1 of1_____SECTION 3 ORGANIZATION CHARTNOTE:More than one position may be held by one person.*This position is assigned to the Site Superintendent unless otherwisespecified by the General Manager.**These duties may be carried out by the Site Oilfield Services (1993) INC. ORGANIZATIONAL CHARTPRESIDENTGENERAL MANAGERPURCHASING AGENTSUBCONTRACTEDENGINEERINGSITE SUPERINTENDANT** QUALITY CONTROLMANAGER* QUALITY CONTROLINSPECTORWELDERS &CONSTRUCTIONPERSONNELUNCONTROLLEDD obson Oilfield ServicesRevision 0 May 19, 2007 Section 4 Page1 of3_____SECTION , the pressure equipment safety authority isthe regulatory organizationdelegated by the Province of Alberta to provide pressure equipment safety servicesunder the Alberta Safety Codes Act, and acts as the sole Jurisdiction/RegulatoryAuthority as defined in CSA B51 Code and the ASME SAFETY CODES OFFICERA person appointed as a Safety Codes Officer by the Administrator of the ABSA, toadminister the Alberta Safety Codes Act and Regulations (Pressure Equipment).

5 SAFETY CODES ACT(latest issues)The Alberta Safety Codes Act as it applies for pressure equipment and the followingregulations under the Safety Codes Act: Pressure Equipment Safety Regulation Pressure Equipment Exemption Order Pressure Welders Regulation Administrative Items Society for Testing and EXTERNAL PIPINGP iping as defined in ASME paragraph , which is subject tomandatoryinspection by the Authorized Inspector (ABSA Safety Codes Officer) as defined in PG90 of ASME Section General Standards edition and addenda of the following American Society of Mechanical Engineerscodes:a)ASME Power Pipingb)ASME Process Pipingc)ASME Section V Non-Destructive Examinationd)ASME Section IX Welding and Brazing QualificationsLatest edition and supplement of Canadian Standards Association CSA B51 Boiler,Pressure Vessel and Pressure Piping Standards AssociationUNCONTROLLEDD obson Oilfield ServicesRevision 0 May 19, 2007 Section 4 Page2 FILEA file which contains all records and documents which are essential to ensure thequality of the file shall be assigned the number of each shall be a means of identifyingeach job condition which renders an item unacceptable or indeterminate for use because itdoes not comply with the Code, the Alberta Safety Codes Act, the Owner'sspecifications, design specifications or this Quality Management System of nonconformities include physical defects, test failures.

6 Improperdocumentation, loss of material identification, and deviations from drawings,specifications or S INSPECTORI nspector designated bythe Owner to verify that all required examinations and testinghave been completed. This Inspector cannot be an Employee ofDobson OilfieldServices (1993) For the inspections of pressure piping systems, he/she shallsatisfy himself/herself that the pressure piping system conforms to all applicable Coderules and engineering design requirements ( refer to ASME Chapter 1,paragraph 300 and Chapter VI, paragraph 340 for requirements). & and instrumentation PIPING SYSTEMS UNDER SAFETY CODES ACT JURISDICTIONPipe, tubes, conduits, fittings, gaskets, bolting and other components that make up asystem for the conveyance of an expansible fluid under pressure and may also controlthe flow of that fluid. Transmission pipelines as defined in the Pipeline Act are notsubject to the Safety Codes CONTROL INSPECTOR (QCI)An Employee ofDobson Oilfield Services (1993) by the QualityControl Manager to perform theQuality System duties as defined in this Control Inspector reports through the Quality Control Manager to the GeneralManager on any Quality Management System related CONTROL MANAGER (QCM)An Employee ofDobsonOilfield Services (1993)

7 By the GeneralManager to have the responsibility and authority to maintain a Quality ManagementSystem and the organizational freedom to recognize Quality Management Systemproblems and to provide solutions to those Oilfield ServicesRevision 0 May 19, 2007 Section 4 Page3 DESIGND rawings, specifications and information required by Sections 14 and 16 of thePressure Equipment Safety Regulation, which have been reviewed and accepted forregistration by (latest Code adopted edition) Recommended Practice for Nondestructive Testing Personnel Qualification andCertification published by the American Society of Nondestructive Oilfield ServicesRevision 0 May 19, 2007 Section 5 Page1 of2_____SECTION 5 MANUAL section describes the system for preparing, revising and controlling the distributionof this Quality Management System QCM is responsible for implementing this system.

8 His/her duties include thefollowing:(a)to approve all proposed changes to the Quality Management System manual, bysignature and date on the Revision Summary page.(b)to ensure that all revisions have been accepted in writing by ABSA prior toimplementation. This acceptance will be indicated by a signature and date on theRevision Summary page.(c)to ensure that the Revision No., date and page number are shown on each pageof the paragraphs will be indicated by a vertical line in eachmargin alongside the changed paragraph(s).(d)to issue revisions using Document Transmittal (Exhibit ), to all persons whoare assigned controlled manuals with instructions that superseded pages are tobe additional controlled manuals are issued, the QCM will keep a list indicating manualnumbers and who they are assigned to. Uncontrolled manuals may be issued forinformation but shall not be used for construction.

9 "Uncontrolled" shall be indicated onthe front page of these controlled copy of this manual shall be available at all times, on sites where workunder this Quality Management System is copy shall be madeavailable to the ABSA Safety Codes Officer and/or the Owner s Inspector DOCUMENTS/FORMS Document Transmittal, Exhibit Oilfield ServicesRevision 0 May 19, 2007 Section 5 Page2 of2_____EXHIBIT TRANSMITTALD obson Oilfield Services (1993) TRANSMITTALTO:THE FOLLOWING DOCUMENTS ARE ENCLOSED:Drawing/Document TitleRevision :PLEASE DESTROY ALL PREVIOUS ISSUES/REVISIONS AND RETURN SIGNED CONFIRMATION OFRECEIPT BY FAX TO:I confirm the receipt of listed documents:_____SignatureDateUNCONTROLLED D obson Oilfield ServicesRevision 0 May 19, 2007 Section 6 Page1 of 3_____SECTION 6 CONTRACT section describes the system to ensure that contract requirements are defined andagreed upon prior to the start of QCM shall review the contract/order prior to acceptance, to ensure thatrequirements are adequately , Contract Review Form, shall be usedto document the contract requirements are inadequately defined or thereisno written contract/order the QCM shall contact the Client to ensure requirements arestated and agreed upon, and shall record the information in the job will ensure that:(a)the scope of work is defined, including the applicable ASME Code and service ( service category).

10 (b)the Owner has approved the drawings for construction, repair or alteration.(c)the material list including ASTM/ASME material specification numbers, grades,schedules, classes and sizes (as applicable), is provided.(d)the welding procedures (Owner s or Contractor s) are specified and qualified for Owner s welding procedures are to be used it shall be on a per job basis andrequires the written permission of the Owner.(e)the degree and type of nondestructive examination (NDE) and type of pressure testis defined, and responsibility for these requirements is assigned.(f)the responsibility for Quality Management System functions is defined.(g)the responsibility for material procurement is defined.(h)the responsibility for registering the drawings of pressure piping systemsexceeding a total capacity of cubic metres (18 cubic feet) with ABSA has beenassigned.(i) Dobson Oilfield Services (1993) the capability to meet all QCM shall obtain written verification defining responsibility for the above activitiesfrom the.