DOT COMPLIANCE CHECK OFF LIST - Hydro-Test …

1 Hydro-Test Products Hudson road Stow, Massachusetts wants to make sure that your company and employees are in COMPLIANCE with cylinder re - qualification regulations. This list should be used periodically to make sure that your shop is in COMPLIANCE BEFORE DOT Tells You Your Not !!Item If you do not comply then aBaseline Assessment FineCurrent RIN issuance letter from DOT$4000 Renewable every 5 years, suggest scheduling 120 days prior to expiration dateUp to date license information$600-$1200 Any change in address, ownership.

2 Equipment or personnel must be reported to the approvals branch within 20 daysCurrent edition of 49 CFR parts 100-185$600-$1200 Latest edition is available in October of every yearCopies of applicable CGA pamphlets$600-$1200C-1 Methods of Hydrostatic TestingC-5 Cylinder Service LifeC-6 Visual Inspection of Steel Compressed Gas Visual Inspection of High Pressure Aluminum Gas Visual Inspection & Re qualification of Fiber Wrapped Visual Inspection of Low Pressure Aluminum CylindersC-8 Re qualification of DOT 3HT CylindersCopies of these publications and required revision dates are referenced under (a)(3) of 49 CFRRe qualification test record forms$1000-$4000Be sure that all information is correct and completeTest system daily verification forms$1000-$4000Be sure that all information is correct and complete and verification is done at required pressuresCalibrated cylinder calibration certificate$2100-$5200 Although there is no requirement for re-calibration of the calibrated cylinder, a chart of expansion calibration certificate is requiredPressure gauge(s) calibration certificate$2100-$5200 Per CGA C-1, gauge(s) are required to be re-calibrated at 6 month intervalsCopies of exemption(s) and special permit(s)

3 For "E" & "SP" cylinders$600-$1200 Exemption & Special permit cylinders cannot be transported or filled without the current exemption or special permit on hand - these are easily obtained by downloading on the DOT web siteCurrent record of hazmat training for each employee that test cylinders$700 and upBe sure that your training records include training material, certificates and test results for General Awareness and Familiarity, Function Specific, Safety and Security Awareness trainingProcedures for properly condemning a cylinder$1000At a minimum an X stamp, record of condemned cylinder and condemned letter for customer are requiredVerify that your RIN stamp is correct and legible$800Be sure that your RIN number is in the correct configuration (clockwise) or you could be stamping another companies : 800-225-9488 Fax: 978-897-1942 DOT COMPLIANCE CHECK OFF LISTDOT Enforcement Audits Are On The Rise - Be Prepared !

4 !!The Cylinder Requalification Training Option That You Have Been Waiting For Save Time - Save Money No More Travel Expenses No More Travel Hassles Designed for Cylinder Re-qualifiers Able to Learn at Your Own Pace Continually Updated Content Take The Course 24/7 Anywhere That You Have An Internet Connection On-Line Coach For Help With Technical Questions. Best For Those That Have a Understanding of The Regulations But Need To Meet (c)(2)Item If you do not comply then aBaseline Assessment FineVerify that your RIN labels (for FRP cylinders) are correct and legible$800Be sure that your RIN number is in the correct configuration (clockwise)

5 Or you could be stamping another companies for identifying aluminum alloy 6351-T6 cylinders$2100-$5200 Starting January 1, 2007, as part of the re qualification of these types of cylinders, an eddy current test must be performedLow stress stamps for marking of 3HT specification cylinders$6000-$10800 Low stress style stamps must be identifiable and used on 3HT specification cylindersProcedure for re-stamping as DOT3AL a cylinder marked under a former exemption or special permit$800 Per , Special permit and exemption cylinders marked 6498,7042,8107,8364,8422 are to be remarked DOT3 ALProcedure for determining the REE value when plus (+) stamping$2000-$4000 The REE value must be shown, and identification of how it was determined, on your test record formsFunctioning internal inspection light$2100-$5200 Light must be capable of illuminating bottom and sidewall of cylindersMirrors or other means of checking cylinder threads$2100-$5200 Must be small enough to fit inside cylinder neck for checking of thread and shoulder cracksAre You In COMPLIANCE ?

6 Do You Understand All of the Above??Is Your Training for Each Retester Up To Date???Answer no to any of the above? - then take the on-line Hydro-Test training easy to understand - comprehensive - inexpensive - innovative way to meet the 3 year training requirements of TrainingIncludes: Easy to understand training material Quizzes after each section Certificate emailed and mailed Function specific training Safety training Security awareness training General awareness & familiarization trainingHydro-Test Products Hudson road Stow, Massachusetts 01775 Tel: 800-225-9488 Fax: !! - It Meets The Requirements of