DRILLS / REAMERS / END MILLS - CJT Koolcarb

1 Catalog No. FL01 Since 1969 Toll-free USA & Canada: 800 323-2299 Phone: 630-690-5933 Fax: 630-690-6355 Carbide & Carbide TippedDRILLS / REAMERS / END MILLS & Coolant Fed Cutting ToolsCJT Koolcarb , Mission StreetCarol Stream, IL 60188 Kooldex Koolream Kooltwist Koolcarb 2005 CJT Koolcarb . rights Koolcarb , Inc. provides over 3000 sizes of coolant/non-coolant fed solid carbide/carbide tipped DRILLS , REAMERS and end MILLS available as standards with TiN, TiCN and TiAlN coatings. Over 40,000 performance guaranteed solidcarbide and carbide tipped DRILLS , reamersand end MILLS in stock. CJT specializes in application specific tool designs tailored to meet your special toolrequirements. In factory re-sharp and re-coat services..Since 1969 2005 CJT Koolcarb . rights SELECTIONAPPLICATION GUIDESD rills & ReamersCarbide Tip DrillsSpecial ToolsSolid Carbide End MillsCarbide TipReamers & End MillsAerospace ToolsRE-SHARPENINGTECHNICAL andREFERENCE DATAPage 2-6 Page 9 Page 25 Page 31 Page 30 Page 53 Page 45 Page 61 Page 87 Page 69 Page 91 DURAPOINT NON-COOLANTFED TOOLSS olid Carbide DRILLS Carbide Tip DrillsKOOLDEXI ndexable DRILLS KOOLREAMC arbide Tip REAMERS KOOLTWISTCOOLANT FEDTOOLSS olid Carbide DrillsKOOLCARB Page 97 Page 96 Charles J.

2 Trost (CJT) Founder1924-1992 Quality and innovation in cutting tools delivered on time is our Statement The management of CJT Koolcarb , Inc. firmly believes that providing quality products and services is the surest path toward continued growth and profitability. In having trained, qualified and motivated employees, we can ensure that our customer's needs and expectations will be met or INDEX(by Style Number)110111113114*115116118A1201211241 2512913014014415015115315415516216317017 1172174175176260A290292*293*294*29529629 7302304312314320450452452A453453A4704804 9056032171210341514361618404642442048202 2232150518381856768798678666462767073272 6292859549293949556575887 StylePageStocked standard available in TiN or TiAlN coatings.*1 2005 CJT Koolcarb . rights Group / Material Selection GuideHigh PerformanceHigh PerformanceKooltwistKoolcarbStandard HelixHighHelix3 fluteHeavy DutyStandard HelixBore drill /Burnisher{{{{InchStockedInchStocke dMetricStockedMetricStockedMax x Dia.}}}}

3 DepthMax x Dia. DepthTool GroupPage 1 1 1 1 *DDCD4* *4*4*4*EEFF327-126*4*4*7-154*12-28GG140 doublesplit honed150 faceted140 doublesplit honed140 doublesplit honed118 4 facet118 4 facet118 4 facet+ 60 4 facetthinned118 2 facet118 cam relief135 4 facetsplit135 4 facetthinned135 4 facetthinned140 doublesplit honed293293 ATool GroupPage *Standard Product Index140 doublesplit honed125 4 facetthinned140 doublesplit honed140 doublesplit honed125 4 facetthinned125 4 facetthinned135 helicalreliefhoned135 helicalreliefhoned125 4 facet125 4 facethoned130 helicalthinned honned125 4 facetthinned125 4 facetthinned= Coolant FlowCOOLANTFED PRODUCTSNON-COOLANTFED PRODUCTSS olid CarbideSolid CarbideCarbide TippedCarbide Tipped2 Phone: 630-690-5933 Fax: Performance Kooltwist Koolcarb Heavy DutyKooltwist Toll-Free: 800-323-2299from USA & CanadaGreater hole depth may be achieved dependent upon material being cut and actual flute length.

4 (See individual pages).* 2005 CJT Koolcarb . rights Group / Material Selection GuideKoolreamReamersP/M CobaltKooltwistIndexable{{{{{{InchStocke dInchStockedInchStockedMetricStockedMetr icStockedMetricStockedMax x Dia. DepthMax x Dia. DepthMax x Dia. DepthTool GroupPage 2 1 1 1 1 1 *Indexable160 Included W form470480490 Tool GroupTool GroupPage Mill End Mills12512013014012915016216332030430231 4312 Standard HelixHeavy DutySpecial PurposeCarbide TippedSolid Carbide4*4*GGGGGJ4*4*4*3*Carbide TippedCarbide Tipped 118 camrelief118 camrelief118 2 facet118 camreliefthinned118 camrelief135 split(NASP3)135 4 facetsplitGlass& Tile2 flutesquareendcenter cutting4 fluteballnosecenter cutting2 fluteballnosecenter cutting4 flutesquareendcenter cutting4 Cobalt140 doublesplitGreater hole depth may be achieved dependent upon material being cut and actual flute length.}}}}}}

5 (See individual pages).*Solid carbide end mill coating options, see page Product IndexSpecial Tool Configurations,see page Extension and Threaded ShankTools, see page REAMERS have 90 included chamfer Coolant Flow 2005 CJT Koolcarb . rights Tool Group / Material Selection GuidePhone: 630-690-5933 800-323-2299 Fax: 630-690-6355 Brinell HardnessRockwell C Hardness 50 45 40 35 30 25 20500 480 460 440 420 400 380 360 340 320 300 280 260 240 220 200 180 160 140 120 1617151413121110987654321 Hard Plastics, Resin Fiberglass,Graphite and CarbonHigh Temperature AlloysModerate Temperature AlloysTitaniumStainless SteelHigh NickelStainless SteelFree MachiningStainless SteelHardened Steels (48 to 65Rc)High Carbon and Tool Steels [>.50C]Medium Carbon Steels[>.35 to .50C]Carbon Steels[<.35C]Ductile (Nodular) IronPowder MetalCast (Grey) IronCopper Alloys (Bronze)Copper - Zinc (Brass)Aluminum [> 5% Si]Aluminum Alloys [< 5% Si]Inconel718G3000 G4500G4000 G5500 268-Yellow 464-Naval380-Free Cut 836-RedA-2 M-2D-2 O-1H-13 S-7 ReneHastelloyL605303 440F6AL4 VCommercially Pure = Type B Tool2011 60612014 7075 2024D4018 80-55-0660-40-18 100-70-0365-45-12510-Phos.

6 Bronze614-Alum. Bronze905-Tin BronzeAZ61A 356319 380355 3901018 5120 41181035 5134 41301117 8620 516-701215 9310 4620P20 15411045 41401050 41501141 43401144 615015-5PH Nitronic 50 316304 32113-817-4PH 410440 Material / Workpiece Page 102 for Detailed InformationABDCEFGJ150-350200-400 HighPenetrationSpiral FluteHighPenetrationSpiral FluteStandardHelix3 FluteHighHelixStr. FluteHeavyDutyBore DrillStraightFluteStandardHelixStr. FluteHeavyDuty(8-9)(6-7) a250-450(12)200-400(6-7)150-350(6-7)200- 400(9)150-300(4-5)150-300(5-6)150-300(4- 5)200-400(9)150-300(4-5)150-300(5-6)150- 200(4-5)150-350(9-10)200-350(5-6)150-225 (5-7)150-300(9)150-250(3-5)125-275(4-6)1 50-300(9)150-300175-350(5-6) a (7-8)150-300(4-5)150-250200-300(5-6)(6-7 )150-250(4-5)150-300175-325(5-7)(6-8)150 -250150-250(4-6)(6-8)200-350(10-11)130-2 20(6-8)(6-8)65-120(5-7)90-150(5-6)80-180 80-180(3-5)(4-6)60-140(3-5)60-140(2-3)50 -9050-90(3-5)(3-5)50-100(2-3)40-80(2-3)5 5-110(5-7)150-250(8)150-25080-140(5-7)60 -125(1-2)60-125(1-2)40-80(1-2)25-60(1)25 -60(1)100-200(5-6)80-18080-160(2-3)(3-4) 90-15060-140(5-6)(4-6)60-12030-7030-70(5 -6)(5-6)(5-6)50-100(2-3)50-100(1-2)25-80 (2-3)25-80100-200125-225100-200(1-2)(3-5 )(4-6)(3-5)25-80(1-2)350-600200-400300-5 00(6-7)(8-9)(12)

7 SOLID CARBIDE NON-COOLANT FEDCARBIDE TIP NON-COOLANT FEDTool GroupDURAPOINT Chip ClassMost AppropriateOccasionally AppropriateDo Not Use(Feed Curve) NotesSFM - SurfaceFeet per Minute4 2005 CJT Koolcarb . rights TiAlNTool Group / Material Selection GuideMNPQRT250-425200-400200-400300-5002 00-400500-650200-400 StraightFluteHighPerformanceSpiral FluteSpiral FluteHeavyDutyStraightFlutePM Cobalt(8-9) a(6-7) a(6-7) (8-9)(6-7)(11-12)(6)500-650350-550(11-12 )(6-7)300-500(6-7)400-550225-300(9-11)(4 -5)200-400(4-5)500-650175-250(9-11)(4-5) 200-300(4-5)300-400200-300(9-10)(4-6)225 -300(5-7)75-110(7-9)275-350(9)190-250(4- 6)60-100(7-9)150-250(4-6)250-450(5-7)225 -425(5-7)200-400(5-7)200-300(5-7)225-325 200-260(6-8)(6-8)225-275200-260(6-7) a(6-7) a110-150(2-3)80-13550-90135-185100-150(2 -3)(5-7)(4-6)(2-3)80-120(1-2)120-170(2-3 )80-12040-6050-85(2-3) a(1-2) a(4-5)60-100(2-3) a50-110(2-3)50-100(2-3)60-120(1-2)60-100 (1-2)290-390180-250100-130(8-10)(5-7) a(7-9) 150-250150-20060-100100-150100-150(6-8)( 4-6)(6-8)(3-4)(2-3)120-225(5-7)70-100(1- 2)

8 50-100(1-2)60-9045-90(1-2) b(1-2) b130-200120-180(4-6)(2-3)100-16070-12560 -90(2-3)(2-3)(4-5)100-150(4-6)90-15090-1 50(4-6)(4-6)70-13030-75(2-3)(2-3)60-9060 -90(2)(2)40-8040-8025-60(2-3)(1-2)(2)40- 80150-225125-200(1-2) b(4-5)(4-5)SOLID CARBIDE COOLANT FEDCARBIDE TIP COOLANT FEDOTHER COOLANTFEDTool GroupKOOLTWIST, KOOLCARBTool Group / Material Selection Guide1617151413121110987654321 Continuous ChipSlivers or Segmented CurlsAccordion or Connected CurlsSFM = Surface Feet per MinuteRPM = SFM x Tool Decimal (Inch)IPR = FM* x Tool Use 4 place inch decimal diameterIPM = Inch per Minute PenetrationIPM = RPM x IPR{FM* (1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11)(12)( 13)( )*FM is the proportionate Feed Multiplierie.: .0040 IPR .012 IPR .012 FM* .3346 ==Notesa. 1 to 2 x deep holes Use more aggressive HighPenetrationSpiral Flute5 2005 CJT Koolcarb .}

9 Rights e-mail: ClassMost AppropriateOccasionally AppropriateDo Not Use(Feed Curve) Notes(Feed Curve) NotesSFM - SurfaceFeet per MinuteSFM - SurfaceFeet per Minute Penetration RateREAMER SELECTOR & APPLICATION GUIDE1. Identify material group number based on the material being cut (Pg. 4 or 102-103).2. Choose reamer style using pictorial index (Pg. 2-3) based on your specific diameter Determine recommended reaming stock removal (Pg. 107) & coolant pressure required per chart (Pg. 98).4. Obtain recommended SFM and IPR total (see Pg. 52 for non-coolant fed or Pg. 90 for coolant fed). drill SELECTOR & APPLICATION GUIDE1. Identify material group number based on the material being cut (Pg. 4 or 102-103).2. Select a Tool Group letter from the non-coolant or coolant fed categories in the Tool Group/Material Selection Guide from (Pg. 4-5).3. Choose drill style using Pictorial Index (Pg.)

10 2-3) based on your specific diameter requirement and depth/diameter ratio of the Obtain coolant pressure and volume requirements from charts (Pg. 98-99).5. Note the recommended SFM and Feed Curve for the identified tool group (Pg. 4-5). Calculate the penetration rate (IPM) from the chart located on top of Pg. 6. For specific RPM and IPR calculations see Pg. Determine if the drill can be self-started, soft-feed started or if a starting hole/guide bushing is necessary. See guide on Pg. 7. Example: To drill a .3346 hole in 1018 mild steel using a tool in group B, the suggested speed is 200-350 SFM and a Feed Curve of 10. Start at 275 SFM and see chart above to arrive at the inch/minute penetration rate of IPM. Start at the middle of SFM range shown for average material hardness. Lower speed for harder materials, dry cutting or limited coolant pressure/volume applications.