DRIVE TRAIN AND STEERING

1 TRANSMISSION & DRIVE AXLEDRIVE TRAIN AND STEERINGALLISONBORG WARNERBROCKHOUSECATERPILLARCLARK FUNKGRAZIANOHURTH HYSTERKESSLERLINDE HYDRAULICSMITSUBISHINISSANROCKWELL TCMTOYOTATWIN DISCVOLVO VOITHZF AISINOKAMURAWe have a large programmeof transmission and DRIVE axle parts, both new and EXCHANGE TRANSMISSION PROGRAMDRIVE TRAIN AND STEERINGTOYOTABORGWARNER(CAT)CLARKCLARKF ENWICKLINDESERVICE EXCHANGE TRANSMISSIONSOR REMANUFACTURING PROGRAMMEYour transmission may not let you down !A SPECIALIZED TEAM IS AT YOUR SERVICE FOR A QUICK AND EFFICIENT REPAIR!

2 !!REBUILT TRANSMISSION UNIT: Repair and possible test of all forklift transmissions. In your faultyunit, only repair of the assy is done and worn-out parts are replaced to make the assy useableagain. Wear parts such as bearings, springs,.. may be used again. REMANUFACTURING UNIT:The reman unit is thoroughly cleaned, inspected and renewed to likenew condition. Reassembly is done using new wear items. The unit is fully inspected and tes-ted. We have a large selection of reman units in stock. OUR PROGRAM CONSISTS OF THE FOLLOWING MAKESCLARK, FENWICK, HYSTER, TOYOTA, TCM, CATERPILLAR, YALE, MITSUBISHI, NISSAN, LINDE HYDRAULICSHURTH, VOITH, ZF, ALLISON, FUNK, TWIN DISC, BROCKHOUSE, BORG WARNER, GRAZIANOTOTAL SOURCE REMAN TRANSMISSION STANDARDS All wear items are replaced with components that meet or exceed OEM specifications, such as All seals All gaskets All bearings All clutch discs and separators All springs All thrust washers Transmission pumps (new or remanufactured)

3 All piston rings All synchronizers (manual units) The assemblies, if possible, are tested at operating temperature and with several speed intervals for: proper clutch engagement correct pressures leak test noise levels Strict quality standards, including a tracking system which verifies all reman stepsTRANSMISSION WARRANTY POLICYTOTAL SOURCE warrants each remanufactured transmission to be free from defects inmaterial or in workmanship during 6 months or 1000 working hours after delivery (whicheveroccurs first). The warranty is subject to the following conditions: the unit must have been installed by a certified technician; the unit must not have undergone any (intents for) repair, modification or disassembly; damage as a consequence of abnormal use, overloading, misuse, abuse, improper installation or accident are not covered by the warranty; automatic transmissions must have a new or remanufactured torque converter; transmission cooling lines and radiator must be flushed.

4 All filler lines must be flushed and filters replaced prior to warranty claim on a unit will only be accepted if it shows normal use, and all housings,drums and converters can be re-used. If oil drained from the unit contains steel- and/or alu-minium particles, it was not put to normal use and the warranty will be limited. In that case,TOTAL SOURCE will charge an extra claims must be reported in accordance with TOTAL SOURCE s Complaint HandlingProcedure (a Return Application Form is available in the Master Catalogue, via QuickSource,website, or on demand).

5 Only after your warranty claim has been accepted, TOTAL SOURCE will start working on your unit. TOTAL SOURCE may either repair the unit, or may replacedefective & DIFFERENTIAL SPARESDRIVE TRAIN AND STEERINGTRANSMISSIONSIf you have a transmission problem,let us send you our best offer. Transmissions are directly availablefrom in CLARK transmissions !!!Service exchange transmissions remanufacturing programmeAll types of forklifts and following - - - - - - - CL 273 These transmissions are used in SVE-TRUCK, KALMAR, TERBERG, HYSTER, BELOTTI, PPM.

6 And in earthmoving & construction machines such as FAUN, GROVE, MICHIGAN,..727 TRANSMISSION COMPONENTS USED FOR CLARK, ZF, ALLISON728 DRIVE TRAIN AND STEERINGPARTS USED FOR CLARK TRANSMISSION PARTS USED FOR ZF TRANSMISSION PARTS USED FOR ALLISON TRANSMISSION TRANSMISSION & DRIVE AXLE COMPONENT PARTSDRIVE TRAIN AND STEERINGAUTOMATIC TRANSMISSIONSMANUAL TRANSMISSIONSC omponent parts:Plates, discs, thrust bearings, sealkits, gears, forks, shafts,..Component parts:Converter, transmission pumps,gears, discs,gears and bearings, shafts,springs, seal kits.

7 CONVERTER PARTS USED FOR POWER SHIFT TRANSMISSIONSIMPELLERTURBINESTATOR729 FAX FORM: CLUTCH DRUMDRIVE TRAIN AND STEERINGTECHNICAL DETAIL: CLUTCH DRUMC ompany: ..Customer code: ..Name: ..Fax number: ..Truck make: ..Truck type: .. Serial nr.: ..EXAMPLE730 FAX FORM: CLUTCH DRUMDRIVE TRAIN AND STEERINGTECHNICAL DETAIL: CLUTCH DRUMDIMENSIONSCLUTCH DRUM WITH AXLETYPE DCATYPE DCAI ndicate type of clutch drum:731 FAX FORM: CLUTCH DRUMDRIVE TRAIN AND STEERINGTECHNICAL DETAIL: CLUTCH DRUMCLUTCH DRUM WITH AXLECLUTCH DRUM WITH AXLETYPE SCATYPE SCATYPE DSA732 FAX FORM: CLUTCH DRUMDRIVE TRAIN AND STEERINGTECHNICAL DETAIL: CLUTCH DRUMCLUTCH DRUM WITH AXLECLUTCH DRUM WITHOUT AXLETYPE SSATYPE DCZTYPE SCZTYPE DSZTYPE SSZ733 FAX FORM: AUTOMATIC TRANSMISSION DISCSDRIVE TRAIN AND STEERINGTECHNICAL DETAIL.

8 TRANSMISSION DISCSDIMENSIONS:TYPES:type: Atype: Btype: Ctype: Dtype: Esteel plateradialwaffle2 passsunbursttype: Ftype: Gtype: Htype: Ktype: Lconcentric passspiralsteel plate-wholeliniairsteelplate-sunburstsun burst-passtype: Mtype: Jspiral-concentric3-passA slightly bent/spherical transmission disc exists with type A,If you have this type, please indicate the disc type as :.. type (as per picture)2D1: .. max. outer diameter (mm)3D2: .. inner diameter measured from tooth tip to tooth tip (mm)4S: .. thickness of lining (if type A total thickness) (mm)5AT-TA.

9 Number of teeth6LG-TA: .. position of teeth: I = inner, E = outer, Z= no teeth7 MAT: .. composite material of lining:B & C = Bronze (sinter)P= PaperG= GraphiteS= SteelEXAMPLEC ompany: ..Customer code: ..Name: ..Fax number: ..Truck make: ..Truck type: .. Serial nr.: ..734 AUTOMATIC TRANSMISSION DISCSDRIVE TRAIN AND STEERING735735 USED FOR NISSANUSED FOR HYSTERUSED FOR NISSANUSED FOR HYSTERUSED FOR HYSTERUSED FOR KOMATSUUSED FOR KOMATSUUSED FOR CLARKUSED FOR HYSTERUSED FOR NISSANThis is only a small selection of what we can offer. Call our sales department for more ,8S1,8AT-TA6 0LG-TAEMATSREF103TA8156 TYPEAD1138D280S3,2AT-TA4LG-TAEMATSREF103 TA8068 TYPEDD1124,9D268,4S3AT-TA4 1LG-TAIMATPREF103TA8125 TYPEDD1133,5D292,8S2,2AT-TA4 4LG-TAIMATPREF103TA8168 TYPEAD1138,8D299S3AT-TA5 4LG-TAEMATSREF106TA7818 TYPEAD1138,6D299,6S1,8AT-TA5 4LG-TAEMATSREF103TA8069 TYPEDD1124,9D268,5S2,6AT-TA4 1LG-TAIMATPREF103TA8108 TYPEAD1131,5D280S1,6AT-TA4 2LG-TAEMATSREF103TA8094 TYPEAD1131D280S1,6AT-TA8LG-TAEMATSREF103 TA8217 TYPEDD1148,5D2107,6S1,8AT-TA5 2LG-TAIMATPFAX FORM.

10 CONVERTER PLATESDRIVE TRAIN AND STEERINGTECHNICAL DETAIL: CONVERTER PLATES1TY1: .. Type 1: see diagrams2TY2: .. Type 2: see diagrams (flat or bent)3AT-LA: .. Number of fins, only for type B4D1: .. Inner diameter, see diagram (mm)5D2: .. Outer diameter, see diagram (mm)6L1:.. If TY1 = C (if rectangular, L1 is largest measurement)7H1: .. Thickness of plate, see diagram (mm)8H2: .. Total height of plate if bent, see diagram (mm)9AT-GA1: .. Number of holes around central hole (= total number of holes)10 D3: .. Diameter of holes around central hole (if 2 different diameters, take the largest one), see diagrams (mm)11 VTI.