DYNACO - Loading Docks

1 DYNACO Technical Manual Door Model M2 Copyright 2005 DYNACO USA, Inc. All rights reserved. No part of this work (including attachments and inclusions) may be reproduced or transmitted in any form or by any means, electronic or mechanical, or by any information storage or retrieval system without permission in writing from the publisher. M2 and M3 are registered trademarks of DYNACO USA, Inc DYNACO USA, Inc. 3175 Mac Arthur Blvd. Northbrook, IL 60062 USA DYNACO USA, Inc on the World Wide Web: For assistance, contact your local DYNACO USA, Inc Customer Service representative. Table of Contents Table of Contents October 2005 Issue 1 Title Page Chapter 1: Before You Hazard Installation Operation Maintenance Electrical Installation Pre-installation Unpack the M2 Chapter 2: Mechanical Assemble the Mount the Install the Install the Mount the Control Box and Photo Connect Pneumatic Chapter 3: DYNALOGIX (DY2000).

2 19 Electrical Make the Primary Make the Encoder Run Wire for Power the Final Checks and Set the Door Verify the Rotation of the Adjust the Photocell Adjust Reversing Edge Detector Install and Test Activation Set Automatic Set Close Timer Set Close Timer 11 & Set the Open and Close Run Install Technical Manual Issue 1 i Table of Contents Set Photo-Eye Disable Chapter 4: Chapter 4: DYNALOGIX II (DY 4000)..43 43 Electrical Make the Primary Make the Encoder Run Wire for Power the Final Checks and Set the Door Install and Test Activation Set Automatic Set the MC/PB Set the AC/LOOP Install Chapter 5: Troubleshooting LED Manual Appendix A: Optional Door Mounting Mount the Mounting the Door with a Fore Appendix B: Radio Frequency Remote Control Radio-Frequency Remote Control (RXU).

3 67 Technical Installing the Monostable Programming Timer Channel Timer Channel Bistable Programming Programming 1 Programming 2 Appendix C: Falcon Motion Sensor 73 Installation Appendix D: Vehicle Loop 75 Appendix E: DYNACO Control Box Power Appendix F: Square-D Frequency Inverter Frequency ALTIVAR 58 ii Technical Manual Issue 1 Table of Contents ALTIVAR 11 ALTIVAR 31 Appendix G: Curtain Material Curtain Curtain Hazard Acute and Chronic Health First Fire Accidental Handling and Other Exposure Controls and Personal Physical and Chemical Stability and Toxicological Environmental Disposal Transportation Regulation Appendix H: Photocell Photoelectric Cell with Transmitter/Receiver Amplifier Appendix I: Recommended Quarterly Technical Manual Issue 1 iii Table of Contents Figure Page Figure 2-1: Measuring the Figure 2-2: Attaching the Figure 2-3: Securing the Figure 2-4: Aligning the Inner Figure 2-5: Placing the Head Assembly on the Figure 2-6: Tilting the Figure 2-7: Placing the Unit Against Door Figure 2-8: Temporarily Attaching the Figure 2-9: Level and Plumb the Figure 2-10: Inside Dimension Figure 2-11: Anchoring the Figure 2-12: Feeding the Figure 2-13: Move Curtain through Figure 2-14: Wind Belt on Figure 2-15: Counterweight Figure 2-16: Attach Figure 2-17: Photo 16 Figure 2-18: Pneumatic Tube on Drum Figure 2-19: Pneumatic Tube Connection in Control Figure 3-1: DYNALOGIX Figure 3-2: Power Connections in Control Figure 3-3: Ground Connection on Terminal Figure 3-4: Motor Wire Connections on Terminal Figure 3-5.

4 Photo Eye Connections on Terminal Figure 3-6: 11 Pin Socket for Photo Eye Figure 3-7: Wiring the Green Figure 3-8: Insertion Point for Green Figure 3-9: Main Figure 3-10: Dynacoder with Limit & Programming Figure 3-11: Re-introduction Point and Upper Figure 3-12: Connections for Motor Wires on Terminal Figure 3-13: Photocell Figure 3-14: Pneumatic Sensor with Adjustment Figure 3-15: Auto Close Timer Figure 3-16: Raise/Lower Countdown Figure 3-17: Auto Close Timer Figure 3-18: Raise/Lower Countdown Figure 3-19: Auto Close Option Figure 3-20: Auto Close Timer Figure 3-21: Raise/Lower Countdown Figure 3-22: Raise/Lower Figure 3-23: Raise/Lower Figure 4-1: DYNALOGIX II Controls and Figure 4-2: Power Connections in Control Figure 4-3: Ground Connection on Terminal Figure 4-4: Motor Wire Connections on Terminal Figure 4-5: Photo Eye Connections on Terminal Figure 4-6: 11 Pin Socket for Photo Eye Figure 4-7: Wiring the Green Figure 4-8: Insertion Point for Green Figure 4-9: Main Figure 4-10: DYNALOGIX II Program iv Technical Manual Issue 1 Table of Contents Figure 4-11: ENTER Figure 4-12: JOG DOWN Figure 4-13: Scroll Through Figure 4-15: Menu Figure 4-16: Accessory Figure 4-17: RUN TIMERS Figure 4-18: Adjust Countdown Figure 4-19: Adjust Countdown Figure 4-21: AC/LOOP Close Figure 4-22: Change Figure 5-1: Move Curtain through Figure A-1: Door Mounting Using a Fore Figure A-2: Wall Mounting Table Page Table 3-1: DYNALOGIX Table 3-2: DYNALOGIX Table 4-1: DYNOLOGIX II Table 5-1: Door Operation Table 5-2: Dynacoder LED Indicator Table B-1: Remote Control Technical Table B-2: Monostable Remote Control Table B-3: Channel 1 Timer Table B-4.

5 Channel 2 Timer Table E-1: Control Box Power Table F-1: ALTIVAR 58 Fault Table F-2: ALTIVAR 58 Technical Table F-3: ALTIVAR 11 Fault Table F-4: SquALTIVAR 11 Technical Table F-5: ALTIVAR 31 Fault Table F-6: ALTIVAR 31 Technical Table G-1: Curtain Material Table G-2: Curtain Table G-3: Health Table G-4: First Aid Table G-5: Fire Fighting Table G-6: Exposure Controls and Personal Table G-7: Physical and Chemical Table H-1: Transmitter/Receiver Table H-2: Photocell Amplifier LED indicator Table H-3: Transmitter/Receiver Table I-1: Quarterly Maintenance Technical Manual Issue 1 v Table of Contents vi Technical Manual Issue 1 Chapter 1 Before You Begin Chapter 1: Before You Begin Safety Hazard Standards Throughout this manual you will see a label that indicates situations during the installation process that pose risks to installers and/or equipment.

6 Warning: Installation technicians may be exposed to injury from electrical components. Caution: Damage to equipment is possible. The mechanical and electrical components of the door may have posted warning and caution information as well. These will typically include the following symbols indicating the type of risk and precaution to be taken. The Warning sign indicates a danger of severe physical harm or death. The symbol includes specific information regarding the risk such as High Voltage or Keep Hands Clear . The Caution sign indicates safe operating procedures. Failure to comply with the procedure may result in injury or damaged equipment. The sign will include procedural text such as Lock Out for Safety or Lookout for Forklifts. Installation Precautions Only certified DYNACO door installers may install DYNACO doors. Always use of the proper tools, procedures, and techniques when installing your DYNACO door.

7 Installation of the DYNACO door requires the assistance of qualified electricians and forklift operators. Installation contractors should ensure that those participating in the installation process have received the appropriate training and certification required to complete the installation. Installation performed by untrained technicians may result in injury and/or damage to equipment. Note: Failure to follow the instructions found in this manual may result in an inoperable door and void its warrantee. Installation by unauthorized persons may also void the warrantee Technical Manual Issue 1 1 Chapter 1 Before You Begin Operation Precautions The following precautions should be taken when operating DYNACO doors. Read this manual prior to operating DYNACO doors. Keep the control box closed while operating the door. Keep all safety features such as covers and safety warnings visible and readable at all times.

8 Observe all safety warnings and procedures. Avoid contact with all chains, bearings and other moving parts during activation of the door. Maintenance Precautions The following precautions should be taken when performing maintenance on DYNACO doors. Only certified personnel should perform maintenance on DYNACO doors. Maintenance performed by untrained technicians may result in injury and/or damage to equipment. Note: Service performed by unauthorized persons may void the DYNACO Door warrantee. Only use DYNACO Factory Direct replacement parts. All door parts are engineered specifically for use within the door. Return the door to the original factory condition when maintenance is complete. Take extra care to ensure that all safety features are restored to their original condition. Observe all electrical precautions. Electrical Precautions Electrical shock can be deadly. Take extreme care when performing installation and maintenance task on the electrical components of the door.

9 Following the precautions listed below. All electrical parts used to install or repair DYNACO doors must be UL approved. Lock out and tag electrical components in accordance with OSHA regulations and approved electrical codes prior to performing maintenance. Lock out is required for service or maintenance on all mechanical and electrical components including performance of the following tasks. o Removal of covers, side guides, motor, limits, and other protective devices. o Inspection of the door. o Inspection or maintenance of the Control Box. o Maintenance or repair of the opening commands. Disconnect the Uninterruptible Power Supply (UPS), if present, when performing maintenance. Refer to the UPS manual for information on disconnecting the UPS. 2 Technical Manual Issue 1 Chapter 1 Before You Begin Take special care when addressing frequency inverter failure modes. The frequency inverter stops the door when it senses voltage loss, phase differences, and thermal overload.

10 This stops the door from further operation, but does not disconnect the power. Observe the following precautions related to the frequency inverter. o Keep the frequency inverter cover closed at all times. o Disconnect the main power supply, wait 15 minutes, and reconnect the power supply after resolving frequency inverter failure modes. o Disconnect power and proceed with lock out procedures to perform service after the frequency inverter has stopped the door. Installation Tools You will need the following tools to complete the installation of your DYNACO door successfully. 1 water level 2 ladders 1 wire stripper 3 clamps 1 set of screw-drivers 1 grinder 1 tape measure 1 utility knife 1 circuit tester 1 punch 1 hammer drill 1 threaded rod 1 universal pliers 1 set of Allen keys (metric/US) Pre-installation Build-out Ensure that the doorframe has the necessary structural support, such as a fore frame or build out before you begin.