Dynasty 200 SD And DX - Miller - Welding Equipment

1 Visit our website (GTAW) WeldingStick (SMAW) WeldingOM-2240207688AF2011 01115/230/400/460 Volt Models W/AutolineRArc Welding Power SourceDynasty 200 SD And DXR(Including Optional Cart And Cooler)CE And Non-CE ModelsMiller Electric manufactures a full lineof welders and Welding related information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual specification sheets. To locate your nearestdistributor or service agency call 1-800-4-A- Miller , or visit us on the you and congratulations on choosing Miller . Now you can getthe job done and get it done right. We know you don t have time to doit any other s why when Niels Miller first started building arc welders in 1929,he made sure his products offered long-lasting value and superiorquality. Like you, his customers couldn t afford anything less. Millerproducts had to be more than the best they could be. They had to be thebest you could , the people that build and sell Miller products continue thetradition.

2 They re just as committed to providing Equipment and servicethat meets the high standards of quality and value established in Owner s Manual is designed to help you get the most out of yourMiller products. Please take time to read the Safety precautions. Theywill help you protect yourself against potential hazards on the ve made installation and operation quickand easy. With Miller you can count on yearsof reliable service with proper if for some reason the unit needs repair,there s a Troubleshooting section that willhelp you figure out what the problem is. Theparts list will then help you to decide theexact part you may need to fix the and service information for yourparticular model are also is the first weldingequipment manufacturer inthe to be registered tothe ISO 9001 Quality as hard as you do every power source fromMiller is backed by the mosthassle-free warranty in Miller to YouMil_Thank 2009 09 TABLE OF CONTENTSSECTION 1 SAFETY PRECAUTIONS - READ BEFORE Arc Welding Symbols For Installation, Operation, And Proposition 65 Safety 2 CONSIGNES DE S CURIT LIRE AVANT utilis relatifs au soudage l suppl mentaires en relation avec l installation, le fonctionnement et la californienne 65 normes de s curit relatives aux 3 DEFINITIONS (CE Models) Warning Label Label (For Products Sold Within The EU) And 4 Information Regarding CE Products (Sold Within The EU)

3 Number And Rating Label DC Volt-Ampere AC Volt-Ampere Duty Cycle And A weld Output Terminals And Selecting Cable Sizes* 14 Receptacle Gas TIG HF Impulse/ Lift-Arct Stick Service Connecting Three-Phase Input Single-Phase Input 5 And Parameter Lift-Arc And HF TIG Start Process Control (DX Models Only) Sequencer Controls (DX Models Only) Controls (Preflow/Post Flow/DIG/Purge) OF CONTENTSSECTION 5 OPERATION (Continued) AC Time Control (Reconfigured RMT 2T HOLD Output Selection) Parameter Defaults And Range And Unit To Factory Default Arc Timer/Counter 6 ADVANCED Accessing Advanced TIG Start Control And Trigger AC Waveshape Setting Preflow Stick Open-Circuit Voltage (OCV) Stick Stuck Check Unit To Display PPP While Pulse Welding (DX Models Only) Pulse 7 MAINTENANCE AND Out Inside Of Voltmeter/Ammeter Help 8 ELECTRICAL 9 HIGH Welding Processes Requiring High Showing Possible Sources Of HF Installation To Reduce HF 10 SETUP GUIDES FOR (GTAW) TIG Typical GTAW 11 SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDINGWITH INVERTER Tungsten Electrode (Wear Clean gloves To Prevent Contamination Of Tungsten) Tungsten Electrode For DC Electrode Negative (DCEN) Welding Or AC Welding WithInverter 12 GUIDELINES FOR TIG Welding (GTAW) The Torch Movement During Torch Tungsten For Various weld 13 SETUP GUIDE FOR (SMAW) STICK Panel Display For Stick DCEP (Direct Current Electrode Positive) 14 STICK Welding (SMAW) 15 PARTS 16 COOLER PARTS 17 CART PARTS AND ACCESSORIESWARRANTYDECLARATION OF CONFORMITYfor European Community (CE marked) Electric Mfg.

4 Co., 1635 Spencer Street, Appleton, WI 54914 declares that theproduct(s) identified in this declaration conform to the essential requirements and provisions ofthe stated Council Directive(s) and Standard(s).Product/Apparatus Identification:ProductStock NumberDynasty 200 DX907356 Council Directives: 2006/95/EC Low Voltage 2004/108/EC Electromagnetic CompatibilityStandards: IEC 60974 1: 2005 Arc Welding Equipment Welding Power Sources IEC 60974 3: 2007 Arc Welding Equipment Arc Striking and Stabilizing Devices IEC 60974 10: 2007 Arc Welding Equipment Electromagnetic Compatibility Requirements EN 50445 Product family standard to demonstrate compliance of Equipment for resistance Welding , arc weld ing and allied processes with the basic restrictions related to human exposure to electromagnetic fields (0 Hz 300Hz) BS EN 50445 : _____ _____David A. Werba Date of DeclarationMANAGER, PRODUCT DESIGN COMPLIANCE November 10, 2010248780 BOM-2240 Page 1 SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USINGsom _2010 037 Protect yourself and others from injury read and follow these Symbol UsageDANGER!

5 Indicates a hazardous situation which, ifnot avoided, will result in death or serious injury. Thepossible hazards are shown in the adjoining symbolsor explained in the a hazardous situation which, if not avoided,could result in death or serious injury. The possiblehazards are shown in the adjoining symbols or ex-plained in the Indicates statements not related to personal special group of symbols means Warning! Watch Out! ELECTRICSHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-bols and related instructions below for necessary actions to avoid Arc Welding HazardsThe symbols shown below are used throughout this manualto call attention to and identify possible hazards. When yousee the symbol, watch out, and follow the related instructionsto avoid the hazard. The safety information given below isonly a summary of the more complete safety informationfound in the Safety Standards listed in Section 1-5. Read andfollow all Safety qualified persons should install, operate, maintain, andrepair this operation, keep everybody, especially children, SHOCK can live electrical parts can cause fatal shocksor severe burns.

6 The electrode and work circuit iselectrically live whenever the output is on. The inputpower circuit and machine internal circuits are alsolive when power is on. In semiautomatic or automaticwire Welding , the wire, wire reel, drive roll housing,and all metal parts touching the Welding wire areelectrically live. Incorrectly installed or improperlygrounded Equipment is a not touch live electrical dry, hole-free insulating gloves and body yourself from work and ground using dry insulating matsor covers big enough to prevent any physical contact with the workor not use AC output in damp areas, if movement is confined, or ifthere is a danger of AC output ONLY if required for the Welding AC output is required, use remote output control if present safety precautions are required when any of the follow-ing electrically hazardous conditions are present: in damplocations or while wearing wet clothing; on metal structures suchas floors, gratings, or scaffolds; when in cramped positions suchas sitting, kneeling, or lying; or when there is a high risk of unavoid-able or accidental contact with the workpiece or ground.

7 For theseconditions, use the following Equipment in order presented: 1) asemiautomatic DC constant voltage (wire) welder, 2) a DC manual(stick) welder, or 3) an AC welder with reduced open-circuit volt-age. In most situations, use of a DC, constant voltage wire welderis recommended. And, do not work alone!DDisconnect input power or stop engine before installing orservicing this Equipment . Lockout/tagout input power according toOSHA 29 CFR (see Safety Standards).DProperly install and ground this Equipment according to itsOwner s Manual and national, state, and local verify the supply ground check and be sure that inputpower cord ground wire is properly connected to ground terminal indisconnect box or that cord plug is connected to a properlygrounded receptacle making input connections, attach proper grounding conduc-tor first double-check cords dry, free of oil and grease, and protected from hot metaland inspect input power cord for damage or bare wiring replace cord immediately if damaged bare wiring can off all Equipment when not in not use worn, damaged, undersized, or poorly spliced not drape cables over your earth grounding of the workpiece is required, ground it directlywith a separate not touch electrode if you are in contact with the work, ground.

8 Or another electrode from a different not touch electrode holders connected to two Welding ma-chines at the same time since double open-circuit voltage will only well-maintained Equipment . Repair or replace damagedparts at once. Maintain unit according to a safety harness if working above floor all panels and covers securely in work cable with good metal-to-metal contact to workpieceor worktable as near the weld as work clamp when not connected to workpiece to preventcontact with any metal not connect more than one electrode or work cable to anysingle weld output DC VOLTAGE exists in inverter weld -ing power sources AFTER removal of Off inverter, disconnect input power, and discharge inputcapacitors according to instructions in Maintenance Sectionbefore touching any PARTS can not touch hot parts bare cooling period before working on handle hot parts, use proper tools and/orwear heavy, insulated Welding gloves andclothing to prevent produces fumes and gases.

9 Breathingthese fumes and gases can be hazardous to AND GASES can be Page 2 DKeep your head out of the fumes. Do not breathe the inside, ventilate the area and/or use local forced ventilation at thearc to remove Welding fumes and ventilation is poor, wear an approved air-supplied and understand the Material Safety Data Sheets (MSDSs)and the manufacturer s instructions for metals, consumables,coatings, cleaners, and in a confined space only if it is well ventilated, or whilewearing an air-supplied respirator. Always have a trained watch-person nearby. Welding fumes and gases can displace air andlower the oxygen level causing injury or death. Be sure the breath-ing air is not weld in locations near degreasing, cleaning, or spraying op-erations. The heat and rays of the arc can react with vapors to formhighly toxic and irritating not weld on coated metals, such as galvanized, lead, orcadmium plated steel, unless the coating is removed from the weldarea, the area is well ventilated, and while wearing an air-suppliedrespirator.

10 The coatings and any metals containing these elementscan give off toxic fumes if rays from the Welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sparks fly off from an approved Welding helmet fitted with a proper shade offilter lenses to protect your face and eyes from arc rays andsparks when Welding or watching (see ANSI and in Safety Standards).DWear approved safety glasses with side shields under protective screens or barriers to protect others from flash,glare and sparks; warn others not to watch the protective clothing made from durable, flame-resistantmaterial (leather, heavy cotton, or wool) and foot RAYS can burn eyes and on closed containers, such as tanks,drums, or pipes, can cause them to blow up. Sparkscan fly off from the Welding arc. The flying sparks, hotworkpiece, and hot Equipment can cause fires andburns. Accidental contact of electrode to metal objects can causesparks, explosion, overheating, or fire.