E300 Electronic Overload Relay User Manual

1 E300 Electronic Overload RelayBulletin Numbers 193, 592 User ManualOriginal InstructionsImportant User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this examples and diagrams in this Manual are included solely for illustrative purposes.

2 Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this of the contents of this Manual , in whole or in part, without written permission of Rockwell Automation, Inc., is prohibitedThroughout this Manual , when necessary, we use notes to make you aware of safety may also be on or inside the equipment to provide specific precautions. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic : Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.

3 Attentions help you identify a hazard, avoid a hazard, and recognize the information that is critical for successful application and understanding of the HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).Rockwell Automation Publication 193-UM015F-EN-P - August 20183 Table of ContentsPrefaceSummary of Changes .. 11 Access Relay Parameters .. 11 Additional Resources .. 11 Chapter 1 OverviewModule Descriptions.

4 13 Sensing Module .. 13 Control Module.. 14 Communication Modules .. 14 Expansion Digital I/O .. 14 Expansion Analog I/O .. 14 Expansion Power Supply .. 15 Expansion Operator Station .. 15 Features .. 15 Thermal Overload .. 15 Overtemperature Protection (PTC and RTD) .. 16 Phase Loss .. 16 Ground (Earth) Fault .. 16 Stall .. 17 Jam (Overcurrent).. 17 Underload (Undercurrent).. 17 Current Imbalance (Asymmetry) .. 18 Remote Trip .. 18 Voltage Protection.. 18 Power Protection .. 18 Analog Protection .. 18 Current Monitoring Functions .. 18 Voltage, Power, and Energy Monitoring .. 19 Diagnostic Functions .. 19 Status Indicators.. 19 Inputs/Outputs .. 19 Test/Reset Button .. 19 Single/Three-Phase Operation.. 20 EtherNet/IP Communications .. 20 DeviceNet Communications .. 20 Modular Design.. 20 Communication Options .. 21 Diagnostic Information.. 21 Simplified Wiring .. 21 Sensing Module .. 21 Control Module.. 22 Communication Modules.

5 23 Optional Add-On Modules .. 23 Optional Expansion I/O .. 23 Optional Operator Station .. 24 Optional Expansion Bus Power Supply.. 25 Protection Features.. 254 Rockwell Automation Publication 193-UM015F-EN-P - August 2018 Table of ContentsStandard Current-based Protection .. 25 Ground Fault Current-based Protection.. 26 Voltage- and Power-based Protection.. 26 Thermal-based Protection.. 26 Applications .. 26 Chapter 2 Diagnostic StationNavigation Keys.. 27 Displaying a Parameter .. 27 Parameter Group Navigation .. 27 Linear List Navigation .. 28 System Info .. 29 Editing Parameters .. 30 Editing a Configuration Parameter.. 30 Editing a Numeric Parameter .. 30 Editing a Bit Enumerated Parameter .. 31 Programmable Display Sequence .. 31 Display Sequence .. 31 Stopping the Display Sequence .. 32 Automatic Trip and Warning Screens.. 32 Chapter 3 System Operation and ConfigurationDevice Modes.. 33 Option Match.. 34 Digital I/O Expansion Modules.

6 35 Analog I/O Expansion Modules .. 36 Option Match Action (Parameter 233).. 37 Security Policy .. 37I/O Assignments .. 37 Input Assignments.. 37 Output Assignments.. 38 Output Relay Configuration States .. 38 Output Relay Protection Fault Modes.. 39 Output Relay Communication Fault Modes .. 39 Output Relay Communication Idle Modes .. 40 Expansion Bus Fault .. 41 Emergency Start.. 42 Language .. 43 Diagnostic Station User-defined Screens .. 43 Display Timeout .. 43 Analog I/O Expansion Modules .. 43 Analog Input Channels .. 44 Analog Output Channel .. 47 Analog Modules .. 49 Network Start Configuration States .. 52 Network Start Communication Fault Modes .. 53 Rockwell Automation Publication 193-UM015F-EN-P - August 20185 Table of ContentsNetwork Start Communication Idle Modes .. 53 Introduction to Operating Modes .. 54 Chapter 4 Operating ModesOverload Operating Modes .. 55 Overload (Network) .. 56 Overload (Operator Station).

7 57 Overload (Local I/O) .. 58 Overload (Custom).. 58 Non-reversing Starter Operating Modes.. 59 Non-reversing Starter (Network) .. 59 Non-reversing Starter (Network) with Feedback .. 60 Non-reversing Starter (Operator Station).. 62 Non-reversing Starter (Operator Station) with Feedback .. 64 Non-reversing Starter (Local I/O) Two-wire Control.. 65 Non-reversing Starter (Local I/O) Two-wire Control with Feedback.. 67 Non-reversing Starter (Local I/O) Three-wire Control .. 68 Non-reversing Starter (Local I/O) Three-wire Control with Feedback.. 70 Non-reversing Starter (Network & Operator Station) .. 71 Non-reversing Starter (Network & Operator Station) with Feedback.. 73 Non-reversing Starter (Network & Local I/O) Two-wire Control .. 74 Non-reversing Starter (Network & Local I/O) with Feedback Two-wire Control .. 76 Non-reversing Starter (Network & Local I/O) Three-wire Control.. 78 Non-reversing Starter (Network & Local I/O) with Feedback Three-wire Control.

8 79 Non-reversing Starter (Custom) .. 81 Reversing Starter Operating Modes .. 82 Reversing Starter (Network).. 82 Reversing Starter (Network) with Feedback.. 83 Reversing Starter (Operator Station) .. 85 Reversing Starter (Operator Station) with Feedback .. 87 Reversing Starter (Local I/O) Two-wire Control .. 89 Reversing Starter (Local I/O) Two-wire Control with Feedback .. 91 Reversing Starter (Local I/O) Three-wire Control.. 92 Reversing Starter (Network & Operator Station).. 94 Reversing Starter (Network & Local I/O) Two-wire Control 96 Reversing Starter (Network & Local I/O) Three-wire Control 97 Reversing Starter (Custom) .. 99 Two-speed Starter Operating Modes.. 100 Two-speed Starter (Network) .. 1016 Rockwell Automation Publication 193-UM015F-EN-P - August 2018 Table of ContentsTwo-speed Starter (Network) with Feedback .. 102 Two-speed Starter (Operator Station).. 104 Two-speed Starter (Operator Station) with Feedback.

9 106 Two-speed Starter (Local I/O) Two-wire Control.. 108 Two-speed Starter (Local I/O) Two-wire Control with Feedback .. 110 Two-speed Starter (Local I/O) Three-wire Control .. 111 Two-speed Starter (Network & Operator Station) .. 113 Two-speed Starter (Network & Local I/O) Two-wire Control .. 115 Two-speed Starter (Network & Local I/O) Three-wire Control.. 117 Monitor Operating Mode.. 119 Monitor (Custom) .. 120 Chapter 5 Protective Trip and Warning FunctionsCurrent Protection .. 121 Current Trip .. 121 Current Warning.. 122 Overload Protection .. 122 Phase Loss Protection .. 125 Ground Fault Current Protection.. 126 Stall Protection.. 127 Jam Protection .. 128 Underload Protection.. 128 Current Imbalance Protection .. 129 Line Undercurrent Protection .. 130 Line Overcurrent Protection .. 130 Line Loss Protection .. 131 Voltage Protection .. 131 Voltage Trip .. 132 Voltage Warning .. 133 Undervoltage Protection .. 133 Overvoltage Protection.

10 134 Voltage Imbalance Protection .. 134 Phase Rotation Protection.. 135 Frequency Protection .. 135 Power Protection.. 136 Power Trip.. 137 Power Warning .. 138 Real Power (kW) Protection .. 138 Reactive Power (kVAR) Protection .. 139 Apparent Power (kVA) Protection.. 141 Power Factor Protection .. 142 Control Protection .. 144 Control Trip .. 144 Control Warning.. 144 Rockwell Automation Publication 193-UM015F-EN-P - August 20187 Table of ContentsTest Trip .. 145 Thermistor (PTC) Protection .. 145 DeviceLogix Protection .. 145 Operator Station Trip .. 145 Remote Trip .. 146 Start Inhibit Protection .. 146 Preventive Maintenance.. 146 Hardware Fault .. 147 Contactor Feedback Protection.. 147 Nonvolatile Storage Fault .. 147 Test Mode Trip .. 147 Analog Protection .. 148 Analog Trip.. 148 Analog Warning.. 149 Analog Module.. 149 Chapter 6 CommandsTrip Reset .. 151 Configuration Preset .. 151 Factory Defaults .. 151 Clear Command .. 155 Chapter 7 Metering and DiagnosticsDevice Monitor.