Eaton Fuller Heavy-Duty Transmissions TRIG0070

1 Installation GuideEaton Fuller Heavy-Duty TransmissionsTRIG0070 October 2007 RTLO-11610 BRTLO-11610B-T2 RTLO-12610 BRTLO-12610B-T2 RTLO-12713 ARTLO-12913 ARTLO-13610 BRTLO-13610B-T2 RTLO-14610 ARTLO-14610 BRTLO-14610B-T2 RTLO-14613 BRTLO-14618 ARTLO-14713 ARTLO-14718 BRTLO-14913 ARTLO-14918 BRTLO-14918B-T2 RTLO-15610 BRTLO-15610B-T2 RTLO-16610 BRTLO-16610B-T2 RTLO-16618 ARTLO-16713 ARTLO-16713A-T2 RTLO-16718 BRTLO-16913 ARTLO-16913A-T2 RTLO-16918 BRTLO-16918B-T2 RTLO-17610 BRTLO-17610B-T2 RTLO-18610 BRTLO-18610B-T2 RTLO-18718 BRTLO-18718B-T2 RTLO-18913 ARTLO-18913A-T2 RTLO-18918 BRTLO-18918B-T2 RTLO-20913 ARTLO-20918 BRTLO-20918B-T2 RTLO-22918 BRTLOC-16909A-T2 RTLOF-11610 BRTLOF-11610B-T2 RTLOF-12610 BRTLOF-12610B-T2 RTLOF-12713 ARTLOF-12913 ARTLOF-13610 BRTLOF-13610B-T2 RTLOF-14610 BRTLOF-14610B-T2 RTLOF-14613 BRTLOF-14618 ARTLOF-14713 ARTLOF-14718 BRTLOF-14913 ARTLOF-14918 BRTLOF-14918B-T2 RTLOF-15610 BRTLOF-15610B-T2 RTLOF-16610 BRTLOF-16610B-T2 RTLOF-16618 ARTLOF-16713 ARTLOF-16713A-T2 RTLOF-16718 BRTLOF-16913 ARTLOF-16913A-T2 RTLOF-16918 BRTLOF-16918B-T2 RTLOF-17610 BRTLOF-17610B-T2 RTLOF-18610 BRTLOF-18718 BRTLOF-18913 ARTLOF-18913A-T2 RTLOF-18918 BRTLOF-18918B-T2 RTLOF-20913 ARTLOF-20918 BRTLOF-20918B-T2 RTLOF-22918 BRTLOFC-16909A-T2 Warnings and

2 CautionsWarnings and CautionsThe description and specifications contained in this service publication are current at the time of Corporation reserves the right to discontinue or modify its models and/or procedures and to change specifications at any time without NoticeAny reference to brand name in this publication is made as an example of the types of tools and materials recommended for use and should not be considered an endorsement. Equivalents may be use genuine Eaton replacement effort has been made to ensure the accuracy of all information in this guide. However, Eaton makes no expressed or implied warranty or representation based on the enclosed information.

3 This symbol i s used throughout this manual to call attention to procedures where carelessness or failure to follow s pec ific instruc tions may re sult in personal injury and/or component damage. Departure from the instructions, choice of tools, material s and recommended parts mentioned in this publication may jeopardize the personal safety of the servi ce technici an or vehicle ure to follow i ndicated procedures creates a high risk of personal inj ury to the se rv ici ng tec hnici lure to foll ow indicated procedures may cause component damage or ghly recommended procedures forproper service of this : Additional service information not c over ed in the s erv ic e pr oce dures.

4 Tip: Helpful removal and installation procedures to aid i n the service of this uni of ContentsTable of ContentsWarnings and CautionsWarnings and Cautions ..iGeneral InformationHow to Use This Manual ..1 Installation RequirementsRequirements ..2 Space Requirements ..310-speed Valve Location ..39- / 13-speed Valve Location ..518-speed Valve Location ..6 Lubrication Requirements ..8 Air Supply Requirements ..109-speed Pneumatic Diagrams ..1110-speed Pneumatic Diagrams ..1213-speed Pneumatic Diagrams ..1318-speed Pneumatic Diagrams ..14 Transmission Mounting Requirements ..15 Mounting Transmission to Engine ..16 Using Rear Supports.

5 17 Typical Rear Support Designs ..17 Electrical RequirementsTop 2 Valve Electrical Requirements .. 18 Wiring Diagram OEM Responsibility .. 19 Caterpillar Programming .. 19 Detroit Diesel Programming .. 21 Line InspectionLine Inspection and Road Test Instructions .. 26 Line Inspection Form .. 27 Troubleshooting .. 28 AppendixWiring Diagrams .. 29 Caterpillar .. 29 Detroit Diesel .. 31 Torque Specifications .. 33 Suggested Tools .. 34 Related Publications .. 34 Application Forms .. 351 General InformationHow to Use This ManualThis Eaton Publication is intended to be a reference guide for the installation of all Top 2 series Transmissions .

6 As much general vehicle and transmission information has been given for covering the wide range of applications. This information benefits the OEM installer by providing the correct installation procedures to ensure the utmost in satisfactory operation and long service life. For specific engine information, contact engine OEM installation requirements are shown in each to adhere to Eaton installation requirements may effect transmission performance and/or warranty 2 Transmissions installed at OEM facilities must meet the requirements for standard manual Eaton Fuller Transmissions out-lined in Form FUL-169. Applications outside of these requirements must be approved by Eaton Engineering using Form information contained in this manual was accurate at the time of printing.

7 With each new application, engine manufacturers should be contacted to make sure desired engines are compatible with the Top 2 RequirementsInstallation RequirementsRequirementsAll Top 2 transmission systems installed at OEM facilities must meet the requirements for standard manual Eaton Fuller Transmissions outlined in Form FUL-169 and be approved using the Eaton Automated Transmission Application Approval Form FUL-170. Both forms can be found in the Dryer Requirements - A high quality commercially available vehicle air dryer is required to be used in conjunction with Top 2 Requirements - Spring dampened clutches are required for all Requirements - All wires are to be a minimum of 16 gauge Coolers - Reference Form FUL-169 Note 2 for transmission cooler Inspection - All Eaton Top 2 transmission systems installed at OEM plants must pass the requirements outlined in the Line Inspection Form prior to Requirements - Transmission oil should meet specifications as outlined in TCMT-0020 (Roadranger Prod-ucts Approved Lubricants)

8 And TCMT-0021 (Roadranger Products Lubrication Manual). Connections - All ECMs will have redundant power and ground pins. If no redundancy is available, a relay con-nection similar to the one on page Spatial Requirements - The Top 2 solenoid valve requires a minimum of 2 clearance from any high temperature devices ( exhaust crossover pipes).3 Installation RequirementsSpace Requirements10-speed Valve LocationNote: Refer to Transmission Mounting Requirements for Valve Spatial RequirementsInstallation RequirementsMODELLENGTH A LENGTH B LENGTH C ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )5 Installation Requirements9- / 13-speed Valve LocationNote: Refer to Transmission Mounting Requirements for Valve Spatial RequirementsInstallation Requirements18-speed Valve LocationNote.

9 Refer to Transmission Mounting Requirements for Valve Spatial A LENGTH B LENGTH C ( ) ( ) ( ) ( ) ( ) ( ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )7 Installation RequirementsMODELLENGTH A LENGTH B LENGTH C ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )8 Installation RequirementsInstallation RequirementsLubrication RequirementsEaton Fuller Transmissions are designed so the internal parts operate in a bath of lubricant circulated by the motion of gears and shafts. Thus, all parts will be amply lubricated if these procedures are closely followed: Use Roadranger CD50 or equivalent E500 synthetic per Eaton publication TCMT-0021.)

10 When adding lubricant, types and brands of lubricant should not be mixed because of possible incompatibility. Use clean lubricant and clean containers when filling the transmission. Containers that have been used for antifreeze or water should not be used for transmission lubricant. Additives and friction modifiers are not recommended for use in Eaton Fuller all Roadranger Approved comparable synthetic Lubricant LevelNote: Failure to adhere to Eaton Installation Requirements may effect transmission performance and /or warranty : The quantity for proper fill level will vary from model to sure lubricant is level with fill hole opening.