ECODRIVE03/DURADRIVE Drives for General …

1 Troubleshooting Guide: SGP 20 VRSDOK- drive *-SGP-20 VRS**-WA01-EN-PSYSTEM200 ecodrive03 /DURADRIVED rives for General Automationwith SERCOS and parallel InterfaceAbout this DocumentationSGP-20 VRSDOK- drive *-SGP-20 VRS**-WA01-EN-PECODRIVE03/DURADRIVED rives for General Automationwith SERCOS and parallel InterfaceTroubleshooting Guide: SGP 20 VRSDOK- drive *-SGP-20 VRS**-WA01-EN-PBox set: 72-20V-ENBased on: SGP 20 VRSD ocument Number: 120-0851-B313-01/ENThis document is designed to assist maintenance personnel in identifyingerrors with the machinery.

2 Help in understanding error messages help in finding the causes of errors describe the procedure for trouble shooting simplify the process of establishing contact with the INDRAMATC ustomer service departmentDescriptionReleaseDateNotesDOK - drive *-SGP-20 VRS** edition 2002 Rexroth Indramat GmbHCopying this document, giving it to others and the use or communicationof the contents thereof without express authority, are forbidden. Offendersare liable for the payment of damages. All rights are reserved in the eventof the grant of a patent or the registration of a utility model or design(DIN 34-1).

3 The specified data is for product description purposes only and may notbe deemed to be guaranteed unless expressly confirmed in the rights are reserved with respect to the content of this documentationand the availability of the Indramat 2 D-97816 Lohr a. MainTelephone +49 (0)93 52/40-0 Tx 68 94 21 Fax +49 (0)93 52/40-48 85 EDF2/EDY (th/hm/bb)This document has been printed on chlorine-free bleached of DocumentationDocument TypecodeInternal File ReferencePurpose of DocumentationRecord of RevisionsCopyrightValidityPublished byNoteSGP-20 VRSA bout this DocumentationDOK- drive *-SGP-20 VRS**-WA01-EN-PSummary of Documentation - OverviewOrder designation:DOK- drive *-SGP-20 VRS**-FK01-EN-POrder designation:DOK- drive *-SGP-20 VRS**-PA01-EN-POrder designation.

4 DOK- drive *-SGP-20 VRS**-WA01-EN-POrder designation:DOK- drive *-SGP-20 VRS**-FV02-EN-P282801 FK282801 PA282801 WA282801 FVFunctional Description:Description of all implemented functionsbased on SERCOS parametersParameter Description:A description of all parametersused in the firmwareTroubleshooting Guide:-Explanation of the diagnostic states-How to proceed when eliminating faultsFirmware Version Notes:Summary of the functionalities of the new firmwareand of the changes since the previous versionFWA-ECODR3-SGP-01 VRS-MSOrder designationDOK- drive *-SGP-20 VRS**-7201-EN-Ppar t number : 282411 Ver s i on: andWi n95&NT(6-:),)04CD: DRIVEHELPC ollection of Windows help systems whichcontain documents on firmware derivativesOrder designation.

5 DOK-GENERL-DRIVEHELP**-GEXX-MS-D0600 About this DocumentationSGP-20 VRSDOK- drive *-SGP-20 VRS**-WA01-EN-PNotesSGP-20 VRSC ontents IDOK- drive *-SGP-20 VRS**-WA01-EN-PContents1 Diagnostic Message of the Diagnostic Message 1-1 Diagnostic Message 1-1 Construction of a Diagnostic Message .. 1-22 Important Directions for Use .. 2-1 Introduction .. 2-1 Areas of Use and 2-23 Safety Instructions for Electric Drives and by Improper Use .. Information .. Against Contact with Electrical Parts .. Against Electric Shock by Protective Low Voltage (PELV).

6 Against Dangerous Against Magnetic and Electromagnetic Fields During Operation and Mounting .. Against Contact with Hot Parts .. Protection During Handling and Mounting .. Battery Protection Against Pressurized Systems ..3-114 Description of Diagnostic Messages and Diagnostic Messages .. 4-1F205 Cam shaft invalid .. 4-2F207 Switching to uninitialized operation mode .. 4-2F208 UL The motor type has changed.. 4-3F209 PL Load parameter default 4-3F211 DISC - Error no. 1 .. 4-4F212 DISC - Error no. 2 .. 4-4F213 DISC - Error no.

7 3 .. 4-4F214 DISC - Error no. 4 .. 4-4F217 Cooling fan not connected .. 4-4F218 Amplifier overtemperature 4-4II ContentsSGP-20 VRSDOK- drive *-SGP-20 VRS**-WA01-EN-PF219 Motor overtemperature 4-5F220 Braking resistor overload shutdown .. 4-5F221 Motor temp. surveillance defective .. 4-6F223 Error during initialisation of the parking 4-6F224 Maximum braking time exceeded .. 4-7F226 Undervoltage in power section .. 4-7F228 Excessive deviation ..4-7F229 Encoder 1 failure: quadrant 4-8F230 Max. signal frequency of encoder 1 exceeded .. 4-8F236 Excessive position feedback 4-9F237 Excessive position command difference.

8 4-10F238 Excessive difference of actual velocity value .. 4-10F242 Encoder 2 failure: signal amplitude 4-10F245 Encoder 2 failure: quadrant 4-11F246 Max signal frequency of encoder 2 exceeded .. 4-12F248 Low battery Master drive encoder failure: signal too small .. 4-13F250 Overflow of target position preset 4-13F252 Master drive encoder failure: quadrant error .. 4-14F253 Incr. encoder emulator: pulse frequency too high .. 4-14F260 Command current limit 4-14F262 External short at status outputs .. 4-15F267 Erroneous internal hardware synchronization.

9 4-15F269 Error during release of the motor holding brake .. 4-15F276 Absolute encoder out of allowed window .. 4-16F277 Current measurement trim wrong .. 4-16F281 Mains fault .. 4-17F288 Error during firmware update of EMD module .. 4-17F291 Timeout in EMD module .. 4-17F292 Overtemperature in EMD module .. 4-18F294 Timeout in EcoX slave .. 4-18F296 Number of EcoX slaves incorrect .. 4-19F297 Error in EcoX slave ..4-19F386 No ready signal from supply module .. 4-19F401 Double MST failure shutdown .. 4-20F402 Double MDT failure shutdown .. 4-20F403 Invalid communication phase 4-21F404 Error during phase progression.

10 4-21F405 Error during phase regression .. 4-21F406 Phase switching without ready 4-21F407 Error during initialization of master 4-22F411 Double SST failure shutdown .. 4-22F434 Emergency-Stop .. 4-23F629 Positive travel limit exceeded .. 4-23F630 Negative travel limit 4-24F634 Emergency-Stop .. 4-24 SGP-20 VRSC ontents IIIDOK- drive *-SGP-20 VRS**-WA01-EN-PF643 Positive travel limit switch detected .. 4-25F644 Negative travel limit switch detected .. 4-25F811 Commutation offset could not be 4-26F812 Motion range exceeded during commutation.