ELECTRIC CRUISE CONTROL - Rostra

1 GLOBALCRUISEELECTRICCRUISECONTROLUNIVERS ALAPPLICATIONINSTALLATION& OWNER 28 Form #4565, Rev. G, 05-21-12 The GlobalCruiseis a microprocessor based CRUISE CONTROL . It is designed for ease ofinstallation and can be used with most cars, light trucks and vans. Carefully follow theinstallation procedures in this manual for best NOT INSTALL THIS SYSTEM ON A DIESEL POWERED VEHICLE WHICH HAS AMANUAL TRANSMISSION WITHOUT A DISENGAGEMENT SWITCH (Kit# 250-4206)ONTHE CLUTCH PEDAL vehicle must have a VSS (Vehicle Speed Signal) wire or an available signal generatorfor installation of the consult vendor s application the instructions there are WARNINGS, CAUTIONS,AND NOTES that aremeant to make it easier for you to install the GlobalCruiseon your vehicle and make itsafer to use. We have gathered these tips from people across the country who haveinformed us of their problems and solutions.

2 Even with all these reports from the field, wecannot cover every condition which you might encounter, there are just too many differentvehicle makes and models. We do our best to tell you how to handle most vehicles, but wemust Depend on Your Good Judgement for dealing with the , we believe you can understand why we strongly urge you to think carefullyabout what could happen to you, your passengers, and your vehicle if you use any tools,parts, fastening methods, routing or procedures which are not described in this is NOdrain on the battery if the CONTROL switch is left on. TheGlobalCruiseneedsno regular to follow the instruction manual could not only cause the GlobalCruise to work improperly, but could cause the throttle to hang up, possibly causing damage to your vehicle and injury and/or death to you and your you question the applications of the GlobalCruise, please consult the applicable application guide.

3 Only install on approved 2 The product described in this manual was developed, manufactured and tested in linewith recognized technical standards and is in compliance with the fundamental safetyrequirements. Nevertheless, there are residual risks! It is therefore important to read this manualbefore installing and connecting the product. Keep the manual in a place that is readilyaccessible at all AdaptorIn order to cover certain vehicles with a universal CRUISE CONTROL , we have designed throttleadaptors for performance and safety. Consult current Application Guides and VehicleTechnical Information Guides to see if your vehicle needs a Throttle Adaptor before youinstall the GlobalCruise. If an adaptor is listed, it must be used with that Group and Qualified InstallationThis description is intended for those persons who install the product in the motor vehicle. In order to be able to operate properly, the GlobalCruisemust be correctlyinstalled.

4 The system may therefore be installed and wired by persons who know and haveunderstood the installation instructions of this manual and are familiar with automotiveelectrical and mechanical systems. Installation by nonqualified personnel can lead toinjury to the driver or third parties, or damage to property or the to the productThe GlobalCruise is designed, manufactured and tested with due regard to safety or tampering with the product can affect its safety. This can lead to death, serious or slight injury to the driver or third parties, or damage to property or the environment. For this reason, the product must not be modified or tampered with!Inform the userHand the Operating Manual for the CRUISE to the user. The Operation Manual is an integral part of the product!If the CRUISE has not been fitted with a clutch switch, Please inform the user that the engine speed briefly increases when the function is switched off via the information in this manual has been carefully compiled through actual vehicle testingand manufacturers service manual research and to the best of our ability is , we do not warrant the accuracy of this information against changes in vehicledesign, the use or misuse of this information or typographical errors.

5 It is the responsibility of the installer to verify the signal and color on the wire attachments priorto and after the installation of the GlobalCruiseto assure proper operation. We do notaccept any responsibility for damage to the vehicle or injury to its occupants caused bythe use of this information. Improper installation and/or connection to the incorrect wirescould cause GlobalCruise or vehicle malfunction, component damage, and or personalinjury for you and/or your 31. BEFORE STARTING INSTALLATION:Familiarize yourself with the Installation Instructions and MATING CONNECTORS:A. When disconnecting, hold connector and press the lock downward while pulling connectors apart. Figure AB. When inserting, push matingconnectors together until locking mechanisms are firmly locked together. Figure B3. AIRBAG AND ANTI-THEFT RADIO:A. If vehicle is equipped with anAnti-Theft Radio, the radio code must be written down prior to disconnecting battery cable.

6 The code must be reentered when the negative battery cable is If vehicle is equipped with an airbag (SRS), it is advisable to disconnect the negative battery cable. However, remember that some vehicles retain power to the airbag system when battery is REMOVAL OF NEGATIVE BATTERYCABLE:Disconnect the negative battery cable before installing the GlobalCruisefor safety precautions. Remember to reconnect the cable after installation. Figure C5. ACCESSORY POWER:When installing the special terminal into the fuse panel of vehicle, See Figure not pull on to follow the instruction manualcould not only cause the GlobalCruise towork improperly, but could cause the throt-tle to hang up, possibly causing damage toyour vehicle and injury and/or death toyou and your AFigure BFigure CFigure DHELPFULHINTSPage 4 NOTESPage 5 WARNINGF ailure to follow the instruction manual could not only cause the GlobalCruise to work improperly, but could cause the throttle to hang up, possibly causing damage to your vehicle And injury and/or death to you and your 6G23G24G25G26G27 SERVICEITEMPART # DESCRIPTIONQTYA250-2316 CRUISEMODULE1B250-2317 CRUISEHARNESS1C250-3607 CRUISECABLE1D250-2236 MODULEBRACKET1E250-3700 CABLEBRACKET1F250-3425 CONVOLUTEDTUBING(58 )1250-2214 HARDWAREPACKAGE(UNIVERSAL)250-2232 HARDWAREPACKAGE(-G, GM KIT)

7 G1 MODULEBOLT2**G2 SELF-THREADINGBOLT(M6 X19)4,2**G3 BEADCHAIN1**G4 BEADCHAINCONNECTOR2**G5 CONNECTORCOVER2,1*G6 LOOPCABLE(67MM)1G7 LOOPCABLE(81MM)1**G8 THREEBEADCONNECTOR1**G9 EYELETCONNECTOR1**G10 TIESTRAP(102MM)1**G11 TIESTRAP(190MM)10,5*G12 TUBECLAMP(10MM)1*G13 FLAGNUT(THREADEDTUBECLAMP)1G14 M5 BOLT( X10)1G15 M5 BOLT( X20) 1G16 M5 NUT1G17 LOCKNUT(NYLONINSERT, )1**G18 LOCKWASHERNUT(1/4-20)2*G18 LOCKWASHERNUT(#10-32)2*G19 PLAINWASHER(.28 )1*G19 PLAINWASHER( X18 )1**G20 SNAP-INADAPTOR1*G21 COTTERPIN(2MM X16MM)1G23 WASH, INTERNALTOOTH1*G24 CONN, SELF-STRIP(16-22 AWG)2**G25 CONN, SELF-STRIP(16-18 AWG)2,1*G26 SCREW, ROUNDHEAD(#10-32 )2*G27 ELASTOMERRETAINER1G28 GROMMET, 1 1 **K1 STUD-CLIP WCABLE( )1 *M2 TUBECLAMP(6MM)1 *M3 TUBECLAMP(8MM)1 **NGM HATCLIP1 Use CLUTCHDISENGAGEMENTSWITCH(Kit# 250-4206)for manual transmission vehicle whenthe Dark BlueTACH wire cannot be obtained from vehicle or fails to disengage Partsare available to replace any part in this kit (See Service Part Numbersabove).

8 HELPFULHINTSPage 7 SWITCHSETTINGSTheCRUISEMODULE must be programmed for thevehicle on which it is installed. The twelve (12)programming switches must be set according tothe chart below in order for theGlobalCruise tooperate properly. Figure 1 NOTE 1: Both the VSS(Gray)and TACH (DarkBlue) wires must be connected. (If the Graywire isnot used, an auxiliary road speed source must beused.) See Page 2: If using an Open Circuit CONTROL switchwith the GlobalCruise, Switch number twelve (12)will have to be you are unsure as towhether the CONTROL switch is Open Circuit or Closed Circuit , look at the label of the packagingin which the switch came, or See Page 3: If any of the twelve (12)switches need tobe changed after installation of theGlobalCruise,the CONTROL switch and the vehicle ignition must bein the OFFposition; this is to allow theGlobalCruiseto twelve (12) programming switches arelocated under the Black Rubber Grommet ontop of the 1 represents the twelve (12) programming switches for a vehicle characterized by.

9 Switch (1 & 2)High Gain, Switch (3 thru 6) 18000 PPM, Switch (7 thru 9) 6 Cylinder/Extra High SetUp Timer,Switch (10)Square Wave Input, Switch (11)Manual Transmission, and Switch(12) Closed Circuit CONTROL Switch Programming FunctionsGain (Sensitivity) Extra LowLowMidHighPulses/Mile (Pulses/Kilometer) see Page 182000 (1250)4000 (2500)6000 (3700)8000 (5000)10000 (6200)12000 (7500)18000 (11200)24000 (15000)3200 (2000)6400 (4000)9650 (6000)12870 (8000)16090 (10000)19300 (12000)28960 (18000)38600 (24000)Engine/SetUp Timer8 Cylinder/Low4 Cylinder/Low6 Cylinder/Low 6 Cylinder/Extra High 8 Cylinder/High4 Cylinder/High6 Cylinder/High4 Cylinder/Extra High VSS Source seePage 18 Sine Wave Input** Square Wave Input* TransmissionManualAutomaticControl Switch see Page 22 Open CircuitClosed Circuit135791124681012 OFFONOFFONOFFOFFONONOFFONOFFONOFFONOFFON OFFONOFFONOFFONOFFONOFFOFFONONOFFOFFONON OFFOFFONONOFFOFFONONOFFOFFOFFOFFONONONON OFFOFFOFFOFFONONONONOFFOFFOFFOFFOFFOFFOF FOFFONONONONONONONONOFFONOFFONOFFONOFFON OFFOFFONONOFFOFFONONOFFOFFOFFOFFONONONON OFFONOFFONOFFON* VEHICLE S COMPUTER** AUXILIARY VSSSOURCE (SIGNAL GENERATOR, MAGNET KIT)Page 8 INSTALLATIONI.

10 CRUISE MODULE MOUNTING* Under the fender.*Under the vehicle.*Directly to the engine.*With the cable pointed down.*Near sharp, hot or moving objects. * Near ignition coil [No closer than 255mm (10 )].*In the passenger compartment (Noise).*Where it will interfere with service checks. a possible location to mount your CRUISEMODULE, set the CRUISEMODULE unmounted in that area. The reason for leaving the CRUISEMODULE unmounted is to make sure the CRUISEHARNESS will reach the passenger compartment and the CRUISECABLE will reach the throttle attaching you have selected a location, install the MODULEBRACKETto the bottom of the CRUISEMODULE with thetwo (2) MODULEBOLTS provided. It may be necessary to cut and bend the MODULEBRACKETto achieve a custom fit. Figure the CRUISEMODULEin the spot you have selected using two (2)of the SELF-THREADINGBOLTS provided in the kit. Be sure to set the programming switches located underneath the rubber grommet on top of the CRUISEMODULE(See Page 7)before mounting the GlobalCruise.