Electrical Encapsulants and Potting Compounds …

1 0 Confidential Information of Royal Adhesives and Sealants, Encapsulantsand Potting Compounds1 Confidential Information of Royal Adhesives and Sealants, Encapsulants and Potting CompoundszSubmersible PumpszThermally ConductivezUL/Flame RetardantzUV Potting CompoundszUV Conformal CoatingszWire and Cable SealantszGeneral Potting ApplicationszHigh VoltagezPower TransformerszTelecommunicationszBallasts and StarterszHigh Temperature2 Confidential Information of Royal Adhesives and Sealants, of Encapsulants and Potting CompoundsFunctionFunction Protect Electrical coils and transformersProtect Electrical coils and transformerszEncapsulants- encapsulant makes the container -Protects components -Molded to final shapezPotting Compounds -Fill in around a container-Protects components-Adheres to containerEncapsulationPotting3 Confidential Information of Royal Adhesives and Sealants, , Potting , Encapsulation and Sealing 101 CastingCastingEncapsulationEncapsulation SealingSealingPottingPotting4 Confidential Information of Royal Adhesives and Sealants.

2 Adhesives Products and ServiceszValue-Added ProductsEPOCAPEPOCAP and EPOWELDEPOWELD two-component epoxiesMONOPOXYMONOPOXY one-component epoxiesKALEXKALEX Two-component polyurethanesECLIPSEECLIPSE Light-cure systemsDPRDPR and PSRPSR elastomer compoundszTechnical ExpertisezProblem Solving Capabilities5 Confidential Information of Royal Adhesives and Sealants, Markets for DistributorszzGeneral PottingGeneral PottingzzHighHigh--Voltage TV TransformersVoltage TV TransformerszzHigh Power TransformersHigh Power TransformerszzTelecommunication StripsTelecommunication Strips6 Confidential Information of Royal Adhesives and Sealants, to Moderate Voltage ApplicationszFlame Retardant Ambient Curable Systems-Capacitors-Electric motor stators-Fluorescent ballasts-Power supplies-Sensors-Solid state relays and timers-Submersible pumps-TransformerszNon-Flame Retardant Systems-Automotive sensors-Miscellaneous outdoor applications-Outboard engine stators and power suppliesPower supply7 Confidential Information of Royal Adhesives and Sealants.

3 Voltage ApplicationszFlame Retardant Systems-Electronic ballasts-Power supplies-Splitters-TV transformerszNon-Flame Retardant Systems-Appliance igniters-Automotive-High capacity power distribution transformers-Stationary and small engine ignition coilsFlyback transformer8 Confidential Information of Royal Adhesives and Sealants, ApplicationszElectrical Potting and Encapsulating Systems-Low voltage coils and transformers-Printed circuit blocks-Re-enterable sealing Compounds -Relays-Sensors-Terminal blocks-Timers -TransducerszCasting Compounds -Automotive test block holders-Cable termination bushings-Miscellaneous partsLow voltage coilGeneral Potting Compounds10 Confidential Information of Royal Adhesives and Sealants, Potting CompoundszValue-Added Products-Fire retardancy-High service temperature-Processing convenience -Various hardnesseszTypical Applications.

4 General Purpose Coils and Transformers-Ballasts-HID igniters for mercury or sodium vapor lamps-High-speed switching-Power supplies-Starters-Torroidal transformersEPOCAPEPOCAPtwo-component epoxiesMONOPOXYMONOPOXYone-component epoxiesKALEXKALEXtwo-component urethaneCircuit board to be potted11 Confidential Information of Royal Adhesives and Sealants, Potting CompoundsProductApplicationKey Attribute 1 Key Attribute 2 ULEPOCAP 3645A/13403 BLow voltage electronicsHigh impact strengthLow temperature flexibilityEPOCAP 23648A/25150 BGeneral pottingFast settingConvenient 1:1 mix ratioEPOCAP 15144 Ballasts, starters, mercury switchesLow exothermLow shrinkage, Convenient 1:1 mix ratioEPOCAP 16505/69 BlueTransformers, coils, switches, connectorsResistance to synthetic lubricants and motor oilFaster than 114 BEPOCAP 16505A/114 BTransformers, coils, switches, connectorsResistance to synthetic lubricants and motor oilImproved impact resistance v.

5 69 BlueEPOCAP 17550 Ballasts, starters, mercury switchesExtremely low exotherm and shrinkageSemi rigid system, excellent thermal shock resistanceULEPOCAP 17577 Submersible pump equipmentNon abrasive inert fillersLow viscosityULEPOCAP 19174 Coils, transformers, time delay relaysSemi rigid, low viscosity, excellent impregnationExcellent thermal shock resistanceULEPOCAP 19284 Small coils, transformersExcellent impregnation of tightly wound coils and transformersGood thermal conductivity, high heat distortion temperatureEPOCAP 25119 General purpose low voltage applicationsSemi-flexible, 1:1 mix ratiovery good thermal conductivityULMONOPOXY 16678 Coils and other Electrical applicationsSemi-flexible and unfilled system, good impregnationGood Electrical properties, moisture and vibration resistance MONOPOXY 16679 Coils and other Electrical applicationsToughened version of MONOPOXY 16678 KALEX 16552 Time delay relays, connectorsExcellent Electrical properties & hydrolytic stabilityFlexible.

6 Designed for stress sensitive partsULKALEX 25134A/16813 BIgniters, low voltage low viscositySemi-flexibleHigh Voltage13 Confidential Information of Royal Adhesives and Sealants, Flyback TransformerszValue-Added Products-Excellent penetration of fine wires -Flame retardant-High temperature-EconomicalzSmall, High-Voltage Transformers-Two types of transformer-Multi-Layer Transformers (MLT)-Bobbin-wound transformers-High volume production-Designs change quicklyEPOCAPEPOCAPtwo-component epoxiesTV flyback transformer14 Confidential Information of Royal Adhesives and Sealants, for Gas ApplianceszElectronic and Piezoceramic IgniterszValue-Added Products-Processing flexibility-Cure at RT or elevated temperatures-Range of working times-Compatible with sand or other economical fillers-Low Viscosity-Performance advantage of epoxiesEPOCAPEPOCAPtwo-component epoxiesEPOWELDEPOWELDtwo-component epoxies15 Confidential Information of Royal Adhesives and Sealants.

7 For CoilszValue-Added Products-Very high performance epoxy-Good volume resistivity and low dielectrics-Excellent for difficult-to-pot dielectrics-Excellent penetration of fine wires-Unique technology for efficient processingEPOCAPEPOCAPtwo-component epoxiesSmall coil16 Confidential Information of Royal Adhesives and Sealants, VoltageProductApplicationKey Attribute 1 Key Attribute 2 STULEPOCAP 13111A/13380 BIgnition coil -automotive & outboard motorsExcellent thermal shock impregnation properties. Fast cure130 CEPOCAP 16129 Automotive ignition modules & regulatorsUnfilled. Excellent thermal shock resistanceresistance to hostile "under the hood" conditions105 CEPOCAP 16358 Fly back transformersExcellent Electrical properties, thermal shock propertiesAdhesion to thermoplastics-polyester, Noryl 155 CULEPOCAP 16820 Fly back transformersGood Electrical & thermal shock to thermoplastics-polyester, Noryl 155 CFREPOCAP 17580A/17570 BFly back transformersGood Electrical & thermal shock propertiesAdhesion to thermoplastics-polyester, Noryl 155 CULEPOCAP 19360 Automotive ignition Electrical & thermal shock propertiesHigh temperature performance155 CEPOCAP 19364 Sand Potting applications.

8 Low voltageLow viscosityUnfilled105 CEPOCAP 19438 Ignition coils -extreme outdoor environmentsExcellent Electrical propertiesVery good thermal shock resistance155 CEPOCAP 19446 Ignition coils -extreme outdoor environmentsNeutral color version of 19438155 CEPOCAP 25095 Ignition coils -extreme outdoor environmentsExcellent Electrical propertiesVery good thermal shock resistance155 CEPOCAP 25136 General low to medium voltage pottingMedium viscosity, 1:1 mix ratioLong pot-life105 CEPOCAP 25190 Splitter pottingExcellent Electrical &thermal shock resistanceExcellent moisture resistance, good adhesion to plastics155 CFREPOCAP 25229 Potting of starters, transformers, coilsExcellent Electrical propertiesVery good low temperature performance155 CFREPOWELD 25289 Igniter coils, low to medium voltageUnfilled systemExcellent for sand Transformers18 Confidential Information of Royal Adhesives and Sealants, Transformer ApplicationsFunctionFunction Transfers electric energy from one circuit to another Transfers electric energy from one circuit to another through a change in voltage, current.

9 Phase, a change in voltage, current, phase, Products-High temperature stability-Excellent Electrical and thermal properties-Reduced combustion hazard-Replaces oil-filled transformers-No leakage-EconomicalzTypical Power Transformer Applications-Utilities-Power sub-stations-Other major applicationsEPOCAPEPOCAPtwo-component epoxiesCompetitive ProductsCompetitive Products Liquid insulators Tar Polyurethane19 Confidential Information of Royal Adhesives and Sealants, TransformersProductApplicationKey Attribute 1 Key Attribute 2 FilledEPOCAP 13226 Dry type power and distribution transformersExcellent Electrical propertiesService temperature of 180 CunfilledEPOCAP 16717 EPOCAP 16717 Large cast coil transformersHigh operating service temperature (>200C)

10 FilledEPOCAP 16128 EPOCAP 16128 Power transformersLow viscosity system, Excellent Electrical propertiesExcellent thermal shock resistanceunfilledEPOCAP 16740 EPOCAP 16740 Dry type power and distribution transformersUnfilled version of Epocap 16741unfilledEPOCAP 16741 Dry type power and distribution transformersLow viscosityService temperature of 200 CfilledTelecommunications21 Confidential Information of Royal Adhesives and Sealants, Terminal StripsTerminal StripsTerminal Strips Connectors for telephone/data wiresConnectors for telephone/data wireszFlat rectangular boxes-Connector acceptors on one side- Electrical connections in the box-Filled with Potting compound on o