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Electrostatic Liquid Cleaning does efficiently what ...

A comprehensive solution for Cleaning & analysis of hydraulic & lubricating oils .. Electrostatic Liquid Cleaning does efficiently what mechanical filtration can never do. Oil Film - micronMeshing PartsContaminantsDamage that small particles can do0140353025201510051,751,900516,700143, 20055,20025,50013,2007,500 Particles In 1 (ACFTD)1076541010100 Size100 m50 m10 m1 m100 AStrainerFiltrationCentrifugeELC CleaningBacteriaVirus &Carbon BlackKLEENTEK FERROCARE Cleaning range The smaller the particles, the higher their concentration Particles which cause wear are between & microns The ELC removes all sizes & types of particles equally : The ELCs effectiveness lies in its media /CollectorOutElectrodeInOil FlowAs fluid flows through the Cleaning cell, the particles deposit on either the negative or positive ELC removes all sizes & types of particles including bacteria & NAS 7 and better, derate the above quantity by 50%.

A comprehensive solution for cleaning & analysis of hydraulic & lubricating oils ... Electrostatic Liquid Cleaning does efficiently what mechanical filtration can never do.

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Transcription of Electrostatic Liquid Cleaning does efficiently what ...

1 A comprehensive solution for Cleaning & analysis of hydraulic & lubricating oils .. Electrostatic Liquid Cleaning does efficiently what mechanical filtration can never do. Oil Film - micronMeshing PartsContaminantsDamage that small particles can do0140353025201510051,751,900516,700143, 20055,20025,50013,2007,500 Particles In 1 (ACFTD)1076541010100 Size100 m50 m10 m1 m100 AStrainerFiltrationCentrifugeELC CleaningBacteriaVirus &Carbon BlackKLEENTEK FERROCARE Cleaning range The smaller the particles, the higher their concentration Particles which cause wear are between & microns The ELC removes all sizes & types of particles equally : The ELCs effectiveness lies in its media /CollectorOutElectrodeInOil FlowAs fluid flows through the Cleaning cell, the particles deposit on either the negative or positive ELC removes all sizes & types of particles including bacteria & NAS 7 and better, derate the above quantity by 50%.

2 Model Selection GuideModels' specification:ModelElectricalDimensionsW eightPump FlowPower(L x W x H)(kg)(lit / min)ELC 8LP250W610 x 480 x 540702 at 50 HzELC 25A250W800 x 505 x at 50 HzELC 50C500W780 x 505 x 88014010 at 50 HzELC 100LP550W920 x 630 x 95018010 at 50 HzELC 25 AELC 100 LPELC 50 COperating Conditions:! Mineral base oils, except IC engine oil! Moisture content 500 ppm 60C max.! Standard power surce: 415v 3 50Hz!For high temperature applications & fire resistant fluids, suitable models are 9001 Over25000 ELCsin operation ElectrodeELCE lectrostatic Liquid CleanersFor removal of solid contaminants from LVDH uses a comprehensive process to remove water and gases from oil at temperature lower 0than 53 C, thus drastically reducing oxidation during the dehydration process. The LVDH is a quick, inexpensive and automatic system that overcomes centrifuging's major drawbacks, especially that of oxidation, emulsified water retention, power consumption & high :0 Oil is drawn into the vapouriser via the vacuum pump and heater.

3 Water boils below 53 C under vacuum - an efficient condensor collects evaporated water. Dissolved air and gases from oil are bled to the atmosphere via the vacuum Return ValveHeaterHeating ChamberVacuumChamberSolenoid ValveVacuumPumpVacuumRegulatorFloatSwitc hHLMLLLTemp. Sensor000 C to 100 CVacuum Gauge 2(0 - 760 )Vacuum Release ValveDischarge PumpTSolenoidValveRefrigerated typeCondensorOilInletStrainerOil OutletCondensate PotSolenoid ValveCondensateWaterDrainFloatSwitch2Hg/ mmFeatures:! Fully automatic operation.! Ultimate water removal through oil recirculation - to zero-free water content or to 50 % below saturation level.! Reduces water content in a single pass by - depending on inlet oil temperature.! Removal of soluble gases and OF CATALYSTSTestCatalysts (Metal)WaterTime (Hrs)Acid Value1nilnil3, , , , : 1. Time: hours for reaching a certain level of acid Test oil is of 32cSt/100F (40C)oo3.

4 Tested oil temperature is 200F (93C)Acid value indicates formation of "Sludge" and sticky resinous matter which forms hard deposits on valves, Areas: Hydraulic oils Turbine oils Lubricating oils Gear Sensor(Optional)Low Vacuum Dehydration does efficiently what centrifuging can never do. Model detailsModelCapacityCondensorVacuum Pump Weight Dimensions (mm)ElectricalL x W x HL-6008 - 10 LPM REFRIGERATED100 LPM350 kg1480 x 780 x 12806 Kwh @ 415 volts3 , 50 HzL-90013 - 15 LPMREFRIGERATED180 LPM480 kg1560 x 750 x 14908 Kwh @ 415 volts3 , 50 HzL-210030 - 35 LPMREFRIGERATED300 LPM595 kg1560 x 930 x 149016 Kwh @ 415 volts3 , 50 HzHigher capacity LVDH models available. All dimensions are subject to change without Vacuum DehydrationFor removal of moisture & gasesfrom level which can damage equipment (10 mg / 100 ml.)Contamination level which requires immediate Cleaning (4 mg / 100 ml.)

5 Contamination level to which oil can be cleaned to(1 mg / 100 ml.)Contamination level which requires immediate Cleaning (2 mg / 100 ml.)Contamination level to which oil can be cleaned to( mg / 100 ml.)Run contaminated oil through a 'Patch Test' to visually assess levels of contamination for further for a 'patch test ' report. Our Service engineers are equipped to perform these on the accurate particle counts and ISO / NAS / SAE codes online and on your PC. Moisture in oil is the biggest enemy of hydraulic & lubricating oils .. even bigger than particulate contaminationThere is a clear nexus between presence of moisture and acid / sludge formation in oil. Now with the Moisture Detector, users have a quick, accurate & simple solution to measure moisture in with Vacuum Dehydrator and Electrostatic Liquid Cleaner - A Moisture Sensor installed in the Vacuum Dehydration Unit switches on the Dehydrator and the Electrostatic Cleaner with early detection integrated, users have a formidable productivity enhancing moisture in ppm and saturation level in of operation: CapacitanceMOISTUREDETECTORAn accurate & simple solution to detect moisture in spot contamination level changes and avoid system damage.

6 Take the guess work out of checking. Get LIVE accurate online particle COST solution to alarm & notify you of changes in contamination levels. Ideal for plotting ISO / NAS cleanliness trends. The PC9001 gives you direct particle counts in ISO / NAS / SAE codes online and on your PC. The PC9001 allows your preventive maintenance to be planned with real time hard data. Adapts itself to trend monitoring through RS232 of operation: LaserContamination Checking KitNAS 1638 Contaminants' Specifications (per 100 ml.)New OilFor MissilesFor Servo ValvesFor CNC M/c> 100 m Online Particle CounterPC9001 Oil TestEquipmentDetect & measure solid particulate & moistureExtend coolant life .. Improve product !Hi-power magnet separators for cutting oils, coolants, honing & washing fluids. The MAGNETIX range of premium quality magnetic separators, are used in operations in varied applications.

7 Models available: From 20 to 400 application areas: Surface grinding, Centreless grinding, Internal / external grinding, Honing, Gear grinding, Superfinishing, Electrical discharge machine. flow Times morepowerful88 EHC System for contamination control & maintenance of EHC fire resistant fluids (Phosphate Ester)Ferrocare now offer solutions for Phosphate Ester fluid maintenance. Remove 100% of contaminants and restore fluid systems to peak performance, including the resistivity requirements. Remove & maintain acid number to < mg KOH/gm with ICB elementEliminate Servo Valve StickingMaintain moisture at 300 ppm and reduce acid levels build TMR (Nitrogen generator) removes oxygen and combustible dissolved gasesRemove particulate & insoluble gel / sludge, with high also offers MS6 DHU - Magnet Strainer with mechanical filter Reduce gearbox downtime while extending oil drain intervals.

8 These units are used for removing ferrous contamination from gear boxes. The MS6 DHU unit can be attached directly to the gearbox and removes metallic wear particles efficiently . Gear Box Oil Filtration SystemsCopper moulds for casting of steelCHUETSU METAL WORKS CO., you .. work better .. under pressureFERROCARE MACHINES PVT. LTDAN ISO 9001:2008 CERTIFIED COMPANYRegd. Office: 23-25, Gulmohar Kubera Industrial Complex, Salunkhe Vihar Road, Wanawadi, Pune 411 040, : 020 2683 0655. FAX: 020 2683 0071. Email: Website: 9001 NORITAKE CO., LIMITEDA brasivesNACHI FUJIKOSHI & HydraulicsMagnetiExtraordinaryMagnetic SeparatorGear box, straight cutting, water based fluidsMagnetix Separator &Gear box oil filtrationSolutions for Phosphate Ester, FRF fluids, control fluids in power plantsEPTC anadaFrom