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Electrostatic Liquid Cleaning does efficiently what ...

A comprehensive solution for Cleaning & analysis of hydraulic & lubricating oils .. Electrostatic Liquid Cleaning does efficiently what mechanical filtration can never do. Oil Film - micronMeshing PartsContaminantsDamage that small particles can do0140353025201510051,751,900516,700143, 20055,20025,50013,2007,500 Particles In 1 (ACFTD)1076541010100 Size100 m50 m10 m1 m100 AStrainerFiltrationCentrifugeELC CleaningBacteriaVirus &Carbon BlackKLEENTEK FERROCARE Cleaning range The smaller the particles, the higher their concentration Particles which cause wear are between & microns The ELC removes all sizes & types of particles equally : The ELCs effectiveness lies in its media /CollectorOutElectrodeInOil FlowAs fluid flows through the Cleaning cell, the particles deposit on either the negative or positive ELC removes all sizes & types of particles including bacteria & NAS 7 and better, derate the above quantity by 50%.

The LVDH uses a comprehensive process to remove water and gases from oil at temperature lower than 530 C, thus drastically reducing oxidation during the dehydration process.The LVDH is a quick, inexpensive and automatic system that overcomes centrifuging's major drawbacks, especially that of

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Transcription of Electrostatic Liquid Cleaning does efficiently what ...

1 A comprehensive solution for Cleaning & analysis of hydraulic & lubricating oils .. Electrostatic Liquid Cleaning does efficiently what mechanical filtration can never do. Oil Film - micronMeshing PartsContaminantsDamage that small particles can do0140353025201510051,751,900516,700143, 20055,20025,50013,2007,500 Particles In 1 (ACFTD)1076541010100 Size100 m50 m10 m1 m100 AStrainerFiltrationCentrifugeELC CleaningBacteriaVirus &Carbon BlackKLEENTEK FERROCARE Cleaning range The smaller the particles, the higher their concentration Particles which cause wear are between & microns The ELC removes all sizes & types of particles equally : The ELCs effectiveness lies in its media /CollectorOutElectrodeInOil FlowAs fluid flows through the Cleaning cell, the particles deposit on either the negative or positive ELC removes all sizes & types of particles including bacteria & NAS 7 and better, derate the above quantity by 50%.

2 Model Selection GuideModels' specification:ModelElectricalDimensionsW eightPump FlowPower(L x W x H)(kg)(lit / min)ELC 8LP250W610 x 480 x 540702 at 50 HzELC 25A250W800 x 505 x at 50 HzELC 50C500W780 x 505 x 88014010 at 50 HzELC 100LP550W920 x 630 x 95018010 at 50 HzELC 25 AELC 100 LPELC 50 COperating Conditions:! Mineral base oils, except IC engine oil! Moisture content 500 ppm 60C max.! Standard power surce: 415v 3 50Hz!For high temperature applications & fire resistant fluids, suitable models are 9001 Over25000 ELCsin operation ElectrodeELCE lectrostatic Liquid CleanersFor removal of solid contaminants from LVDH uses a comprehensive process to remove water and gases from oil at temperature lower 0than 53 C, thus drastically reducing oxidation during the dehydration process. The LVDH is a quick, inexpensive and automatic system that overcomes centrifuging's major drawbacks, especially that of oxidation, emulsified water retention, power consumption & high :0 Oil is drawn into the vapouriser via the vacuum pump and heater.

3 Water boils below 53 C under vacuum - an efficient condensor collects evaporated water. Dissolved air and gases from oil are bled to the atmosphere via the vacuum Return ValveHeaterHeating ChamberVacuumChamberSolenoid ValveVacuumPumpVacuumRegulatorFloatSwitc hHLMLLLTemp. Sensor000 C to 100 CVacuum Gauge 2(0 - 760 )Vacuum Release ValveDischarge PumpTSolenoidValveRefrigerated typeCondensorOilInletStrainerOil OutletCondensate PotSolenoid ValveCondensateWaterDrainFloatSwitch2Hg/ mmFeatures:! Fully automatic operation.! Ultimate water removal through oil recirculation - to zero-free water content or to 50 % below saturation level.! Reduces water content in a single pass by - depending on inlet oil temperature.! Removal of soluble gases and OF CATALYSTSTestCatalysts (Metal)WaterTime (Hrs)Acid Value1nilnil3, , , , : 1. Time: hours for reaching a certain level of acid Test oil is of 32cSt/100F (40C)oo3.

4 Tested oil temperature is 200F (93C)Acid value indicates formation of "Sludge" and sticky resinous matter which forms hard deposits on valves, Areas: Hydraulic oils Turbine oils Lubricating oils Gear Sensor(Optional)Low Vacuum Dehydration does efficiently what centrifuging can never do. Model detailsModelCapacityCondensorVacuum Pump Weight Dimensions (mm)ElectricalL x W x HL-6008 - 10 LPM REFRIGERATED100 LPM350 kg1480 x 780 x 12806 Kwh @ 415 volts3 , 50 HzL-90013 - 15 LPMREFRIGERATED180 LPM480 kg1560 x 750 x 14908 Kwh @ 415 volts3 , 50 HzL-210030 - 35 LPMREFRIGERATED300 LPM595 kg1560 x 930 x 149016 Kwh @ 415 volts3 , 50 HzHigher capacity LVDH models available. All dimensions are subject to change without Vacuum DehydrationFor removal of moisture & gasesfrom level which can damage equipment (10 mg / 100 ml.)Contamination level which requires immediate Cleaning (4 mg / 100 ml.)

5 Contamination level to which oil can be cleaned to(1 mg / 100 ml.)Contamination level which requires immediate Cleaning (2 mg / 100 ml.)Contamination level to which oil can be cleaned to( mg / 100 ml.)Run contaminated oil through a 'Patch Test' to visually assess levels of contamination for further for a 'patch test ' report. Our Service engineers are equipped to perform these on the accurate particle counts and ISO / NAS / SAE codes online and on your PC. Moisture in oil is the biggest enemy of hydraulic & lubricating oils .. even bigger than particulate contaminationThere is a clear nexus between presence of moisture and acid / sludge formation in oil. Now with the Moisture Detector, users have a quick, accurate & simple solution to measure moisture in with Vacuum Dehydrator and Electrostatic Liquid Cleaner - A Moisture Sensor installed in the Vacuum Dehydration Unit switches on the Dehydrator and the Electrostatic Cleaner with early detection integrated, users have a formidable productivity enhancing moisture in ppm and saturation level in of operation: CapacitanceMOISTUREDETECTORAn accurate & simple solution to detect moisture in spot contamination level changes and avoid system damage.

6 Take the guess work out of checking. Get LIVE accurate online particle COST solution to alarm & notify you of changes in contamination levels. Ideal for plotting ISO / NAS cleanliness trends. The PC9001 gives you direct particle counts in ISO / NAS / SAE codes online and on your PC. The PC9001 allows your preventive maintenance to be planned with real time hard data. Adapts itself to trend monitoring through RS232 of operation: LaserContamination Checking KitNAS 1638 Contaminants' Specifications (per 100 ml.)New OilFor MissilesFor Servo ValvesFor CNC M/c> 100 m Online Particle CounterPC9001 Oil TestEquipmentDetect & measure solid particulate & moistureExtend coolant life .. Improve product !Hi-power magnet separators for cutting oils, coolants, honing & washing fluids. The MAGNETIX range of premium quality magnetic separators, are used in operations in varied applications. Models available: From 20 to 400 application areas: Surface grinding, Centreless grinding, Internal / external grinding, Honing, Gear grinding, Superfinishing, Electrical discharge machine.

7 Flow Times morepowerful88 EHC System for contamination control & maintenance of EHC fire resistant fluids (Phosphate Ester)Ferrocare now offer solutions for Phosphate Ester fluid maintenance. Remove 100% of contaminants and restore fluid systems to peak performance, including the resistivity requirements. Remove & maintain acid number to < mg KOH/gm with ICB elementEliminate Servo Valve StickingMaintain moisture at 300 ppm and reduce acid levels build TMR (Nitrogen generator) removes oxygen and combustible dissolved gasesRemove particulate & insoluble gel / sludge, with high also offers MS6 DHU - Magnet Strainer with mechanical filter Reduce gearbox downtime while extending oil drain intervals. These units are used for removing ferrous contamination from gear boxes. The MS6 DHU unit can be attached directly to the gearbox and removes metallic wear particles efficiently . Gear Box Oil Filtration SystemsCopper moulds for casting of steelCHUETSU METAL WORKS CO.

8 , you .. work better .. under pressureFERROCARE MACHINES PVT. LTDAN ISO 9001:2008 CERTIFIED COMPANYRegd. Office: 23-25, Gulmohar Kubera Industrial Complex, Salunkhe Vihar Road, Wanawadi, Pune 411 040, : 020 2683 0655. FAX: 020 2683 0071. Email: Website: 9001 NORITAKE CO., LIMITEDA brasivesNACHI FUJIKOSHI & HydraulicsMagnetiExtraordinaryMagnetic SeparatorGear box, straight cutting, water based fluidsMagnetix Separator &Gear box oil filtrationSolutions for Phosphate Ester, FRF fluids, control fluids in power plantsEPTC anadaFrom


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