EMD-567 Diesel Engine Maintenance-Mechanical

1 MechanicalB K D E M567E Engine maintenance ManualThis book not available separatelyCourse Objective:The student should be able to effectively maintainthe Model 8, 12 and 16-EMD-567E Diesel engines through the descrip-tion, maintenance and service data provided and, be aware of specialtools needed in maintaining that this is for: maintenance personnel, foremen or others responsiblefor the maintenance , inspection and proper repairs to the Diesel Engine maintenance -MechanicalD. 1 General information, operation, crankcase and oil panD. 2 Cylinder heads, va l ve grinding, hydraulic lash adjustersD. 3 Pistons, piston rings, connecting rodsD. 4 Cylinder linersD. 5 Crankshaft and accessoriesD. 6 Camshaft, gear train timing, overspeed tripD. 7B l owe r, air intake, exhaust systemD.

2 8 Lubricating oil systemD. 9 Cooling system, water pumpsD. 1 0 Fuel systems, injectors, timing, testing, fi l t e r sD. 1 1 Speed control, load regulator pilot va l ve, setting and maintenanceD. 1 2P r o t e c t ive dev i c e sEnrolled students may take individual contact student services for individual lesson and textbook pricing. Item CodeLesson DescriptionItem CodeR e q u i red Tex t b o o kD 1 F CEMD-567 Diesel Engine maintenance Mechanical$ 2 9 3 . 2 5 Item CodeFull Course Title (Includes Tex t b o o k )P r i c MechanicalD M 3 0 A F CEMD 645E3 Diesel maintenance Manual$ 3 0 8 . 0 0B K 6 4 5 E 3 EMD 645E3 Tu r b o ch a rged Engine maintenance ManualNOTE: Students must contact EMD for the textbookItem CodeR e q u i red Tex t b o o kD M . 3 0 AGeneral description, operation, Engine dataD M.

3 3 1 ACrankcase, oil panD M . 3 2 ACylinder head and accessories, va l ve gr i n d i n gD M . 3 3 APistons, connecting rodsD M . 3 4 ACylinder linersD M . 3 5 ACrankshaft, accessories, main bearingD M . 3 6 ACrankshaft, gear trainD M . 3 7 AAir intake, exhaust system, turbocharg e rD M . 3 8 ALubricating oil system, oil pumpsD M . 3 9 ACooling system, water pumps, aftercoolersD M . 4 0 AFuel system, injectors, fi l t e r sD M . 4 1 AG ove rn o rD M . 4 2 AP r o t e c t ive dev i c e sD M . 4 3 AS t a rting systemsCourse Objective:The student will acquire knowledge of maintenancefor the 8, 12, 16 and 20 cylinder Model 645E3 Diesel engines and beaware of any special tools required in the maintenance of these the specifications and service data provided in the text book inmaintaining the engines and quick this is for: maintenance personnel, foremen, inspectors, or any-one else responsible for the correct maintenance of the 645E3 645E3 Diesel Engine maintenance -MechanicalItem CodeLesson DescriptionItem CodeFull Course Title P r i c MechanicalB K D TModern Diesel T h e o r yCourse under revision, please call for availabilityItem CodeR e q u i red Tex t b o o kD T.

4 1H i s t o ry and development, power terms defi n e dD T. 2 Engine effi c i e n cy and construction, Engine timing, timing diagr a m sD T. 3 Engine combustion, fuel injection systems and equipmentD T. 4 Induction systems, lubrication, cooling systems and speed controlItem CodeLesson DescriptionCourse Objective:Gain advance knowledge of the theory of modernengines and become familiar with how they work, its significance in apractical this is for:Anyone wishing to become more conversant with theworkings of modern engines and how they apply those forces to ourmodern Diesel TheoryEnrolled students may take individual contact student services for individual lesson and textbook pricing. D T 1 F CBasic Diesel T h e o ry$ 1 0 7 . 9 5 Item CodeFull Course Title (Includes Tex t b o o k )P r i c MechanicalItem CodeFull Course Title P r i c eB K 7 1 0 G 3710G3/G3A Engine maintenance Manual Tu r b o ch a rge dNOTE: Students must contact EMD for the textbookCourse Objective:The student will become familiar with the mainte-nance information for the 8, 12, 16 and 20-cylinder Model 710G3diesel engines.

5 Learn about the basic Engine and common extra equip-ment, use illustrations which depict the 16-cylinder model as represen-tative of the location, size, and relative shape of various componentsand this is for: maintenance personnel, foremen, inspectors, or any-one else responsible for the correct maintenance of 8, 12, 16, and 20-cylinder Model 710G3 Diesel Engine maintenance for EMD Model 710G3 Item CodeLesson DescriptionD M 1 A F CDiesel Engine maintenance for EMD Model 710G3$ 3 3 0 . 0 0 Item CodeR e q u i red Tex t b o o kD M . 1 AEngine information, service dataD M . 2 ACrankcase and oil panD M . 3 ACylinder head and accessories, va l ve gr i n d i n gD M . 4 APiston assembly and connecting rodsD M . 5 ACylinder linerD M . 6 ACylinder power assemblyD M . 7 ACrankshaft, accessories, main bearingsD M.

6 8 ACamshaft, gear trainD M . 9 AAir intake, exhaust system, turbocharg e rD M . 1 0 ALubricating oil system, oil pumpsD M . 1 1 ACooling system, water pump, aftercoolerD M . 1 2 AFuel systems, injectors, fi l t e r sD M . 1 3 AG ove rn o rD M . 1 4 AP r o t e c t ive dev i c e sD M . 1 5 ATr o u bl e s h o o t i n MechanicalD G . 1 General Inform a t i o n - O p e r a t i o nD G . 2M a i n t e n a n c e - Pa rts Inform a t i o nCourse Objective:Introduce the student to a general concept of loco-motive draft gears; their inspection and removal. Explain, the functionsof the components of draft gears; their inspection and removal. Gives adetailed description for the inspection, maintenance and reconditioningof locomotive draft gears used on the locomotives built by Electro-Motive Division of General Motors Corporation and on those built byGeneral Electric this is for:Carmen, apprentices, shop foremen, or anyone whoworks on locomotive draft gears or wishes to gain a better understand-ing of Draft GearsEnrolled students may take individual contact student services for individual lesson and textbook pricing.

7 Item CodeLesson DescriptionItem CodeR e q u i red Tex t b o o kD G 1 F CL o c o m o t ive Draft GearsCall for priceItem CodeFull Course Title (Includes Tex t b o o k )P r i c eB K L D GLocomotive Draft GearsCourse under revision, please call for MechanicalEnrolled students may take individual contact student services for individual lesson and textbook pricing. Item CodeFull Course Title (Includes Tex t b o o k )P r i c eBKDH BKDiesel and High Compression Gas EnginesItem CodeR e q u i red Tex t b o o kD H . 1 Distinguishing features of Diesel engines, what a Diesel Engine isD H . 2 Basic construction of a Diesel Engine , classification of Diesel enginesD H . 3S t a t i o n a ry parts; frames, cylinders, and heads; major moving part sD H . 4 Lubricating the Diesel , basic terms of physics and engineeringD H.

8 5 Heat and combustion, oil and gaseous fuelsD H . 6 Engine power and fuel consumption, Engine ratingD H . 7I n t a ke and exhaust systems, scavenging and supercharging, injecting fuelD H . 8B u rning the fuel, gove rn i n gD H . 9 Diesel Engine testing, instrumentation and designs, high-compression ga s - bu rning enginesD H . 1 0A u x i l i a ry systems, operation and maintenanceCourse Objective:The student will receive complete clarification ofthe Diesel Engine , its stationary parts and an explanation in simpleterms of the major moving parts and their lubrication. Basic terms ofphysics and engineering, fuel systems, Engine power and rating per-formances, testing, instrumentation, maintenance and troubleshootingand auxiliary this is for:Carmen, apprentices, shop foremen, students of dieselengines, Diesel mechanics and others wanting a good basic understand-ing of the Diesel Engine , its components and how it and High-Compression Gas Engine FundamentalsItem CodeLesson DescriptionD H 1 F CDiesel and High Compression Gas Engines$ 2 6 0.

9 7 MechanicalCourse Objective:Use the pictures, diagrams and detailed instructionsto gain an understanding of particular areas of mechanical , various types of journal boxes, types of locomotive truck assem-blies, wheels, axles, pinions and alignment of locomotive this is for:Carmen, apprentices, maintenance personnel interest-ed in gaining information in a particular area or type of :Lessons and must be sold maintenance -MechanicalEnrolled students may take individual contact student services for individual lesson and textbook pricing. Item CodeLesson DescriptionM M . 1 1N ew departure, Hyatt journal boxes with resilient rubber thrust unitsM M . 2 0L o c o m o t ive truck assemblies, swing hanger and switcher tru c k sM M . 2 1L o c o m o t ive truck assemblies, swing hanger and switcher tru c k sM M.

10 2 2L o c o m o t ive truck assemblies and Flexcoil switcher tru c k sM M . 2 3 Wheels, axles, axle gear, and pinionsM M . 5 0 Alignment of rotating equipmentM M 1 1 F CEMD maintenance Mechanical$ 1 6 7 . 0 0 Item CodeFull Course Title (Includes Tex t b o o k )P r i c MechanicalCourse Objective:Provide the student with the basis to perform on-the-locomotive maintenance , along with instructions for testing andadjustment of systems for both mechanical and electrical service data pages for this is for: maintenance personnel, foreman responsible for themaintenance, repair, servicing and/or repair of Locomotive maintenance -MechanicalEnrolled students may take individual contact student services for individual lesson and textbook pricing. Item CodeLesson DescriptionG P.