End Mill Series - オーエスジー株式会社

1 Vol. 5. OSG . End Mill Series . Wide range of applications are now available with variety of sizes! WXL WXS . 50 HRC !! For nonferrous materials, mild steels, and hardened steels up to 50 HRC! WXL . Excels in lubricity and wear resistance Point 1 . Applicable in a wide range of work materials and machining conditions 50 HRC .. This coating has been developed to improve performance in a wide range of materials including nonferrous materials, mild steels, and hardened steels up to 50 HRC. Its' stable performance remains consistent in both wet and dry applications. It is intended for a wide range of cutting conditions, from low speed / reduced cutting force applications to high speed / large cutting force applications. Therefore, it ensures stable performance with ball end mills , which are susceptible to cutting speed fluctuations.

2 Point 2 . Plentiful variety of sizes to handle a wide range of applications 167 12 1,299 . Expanded with 167 sizes! Available in 12 different designs with 1,299 sizes to fulfill the depth and breadth of our customers'various machining needs. WXL. Series 50 HRC . !! Excels in work materials above 50 HRC! . WXS . Super-heat resistance and super-hard coating born by nanotechnology. Point 1 . High speed and long tool life in hardened steels! 70 HRC SKD11, SKD61, SKH . For hardened steels ( 70 HRC : SKD11, SKD61, SKH and pre hardened steels. Point 2 . Long tool life in high speed and dry milling! WXS. 1,300 WXS . The WXS coating has a 1,300 oxidation temperature to permit greater spindle speeds and longer tool life, even in high - speed dry machining. 3 . Series Point Good performance & High precision! . High quality, high precision milling can be achieved even in difficult machining conditions.)

3 WXL WXS WXL and WXS are registered trademark of OSG Corporation. 1. The WXL and WXS coatings are designed to cover the full spectrum of work materials . Surface Hardness and Oxidation Temperature of Main Coating Applications . High Speed 1,300. WXS WXS.. WXL. Oxidation Temperature . 1,000. Cutting Speed WXL FX WX.. FX WX. 800. TiAlN. TiAlN. 0 2,500 3,000 3,500 40 HRC . Copper Raw Material High Hardness . Hv Surface Hardness Work Material Hardness Hv . Hardness Coefficient of Oxidation Heat Adhesion Surface Wear Friction Temperature Resistance Strength Roughness Resistance WXL 3,100 1,100 .. WXS 3,500 1,300 . Surface Hardness and Oxidation Temperature of Main Coating Applications . High Speed 1,300. Index WXS WXS . Series Abbreviation Specification Page Size WXL.. WXL 2 12. Oxidation Temperature 1,000.. WXL-2D-DE WXL 2 2D 30.

4 WXL FX WX. Cutting Speed WXL-3D-DE WXL 2 3D 20. FX WX.. WXL-4D-DE WXL 2 4D 12. 800. WXL-EMS WXL 4 TiAlN 1 30. W TiAlN. WXL-LN-EDS WXL 2 12. X. L WXL-LN-EMS WXL 4 1 10. 0 2,500 3,000 3,500. WXL-EBD WXL 2 40 HRC 10.. Hv Surface Hardness Copper Raw Material High Hardness Work Material Hardness WXL-LN-EBD WXL 2 3. WXL-PC-EBD WXL 2 6. WXL-HS-EBD WXL 2 HSK 6. WXL-HS-LN-EBD WXL 2 HSK WXS-EMS WX 1 30. W WXS-EBD WX 2 X. S WXS-LN-EBD WX 2 3. WXS-CPR WX 4. 2. W. X. WXL Cutting Data L.. Cutting Data 1/4 WXL . WXL's coating is able to permit more stable milling at elevated speeds with water-soluble coolant, thereby prolonging tool life and reducing tool usage by 25 percent! WXL-2D-DE SS400 . WXL-2D-DE Milling in SS400 . WXL-2D-DE Still Running WXL-2D-DE Tool SS400. Work Material A . Competitor A Burr 30m/min 20,000min-1 . Cutting Speed 0 20 40 60 80 100 120.

5 600mm/min m . Feed Milling Length . Milling Method Face Milling (Slotting). 70m 2 . WXL-2D-DE 100m .. Depth of Cut ap = ae = 100m 4 . 3 . The competitor tool created burrs after milling 70 meters. The tool had to be replaced almost Coolant Water-Soluble every two hours. The WXL-2D-DE, on the other hand, did not create burrs even after milling 100 meters, and was in good enough condition to continue milling. Taken safety into consider- ation, the tool was replaced after 100 meters. In the past, four tools were used per day. With Machine Vertical Machining Center the WXL, tool usage has been reduced to three per day. 750 855 . Reducing the work load of operator by increasing durability from 750 to 855 minutes! WXL-EBD . WXL-EBD Milling in Oxygen-Free Copper WXL-EBD. WXL-EBD R3. Tool . Work Material Oxygen-Free Copper A.

6 Competitor A. 180m/min 9,600min -1. Cutting Speed 680 700 720 740 760 780 800 820 840 860 880. 3,000mm/min (min). Feed Milling Time . Milling Method Contoured Milling 855 .. Depth of Cut ap = Pf = T he amount of wear on the W X L. after 855 minutes of use was in the Coolant Water-Soluble range of to , demon- strating the incredible wear resis- Machine Vertical Machining Center tance of the WXL coating. WXL TiAIN .. The WXL Series handles a wide range of materials! When working in copper, its durability level is three times greater than TiAlN coating. Also, it ensures stable milling in hard materials. WXL-EBD C1100 . WXL-EBD Milling in C1100. WXL-EBD R3 12. Tool . C1100 Flank Wear at Ball Nose Work Material Cutting Speed (13,000min-1 . 3,900mm/min ( ). Feed Milling Method Pick Milling (mm) WXL-EBD. Depth of Cut ap = Pf = TiAIN.)

7 EZ-30 0 200 400 600 800 1,000 1,200 1,400 1,600 1,800. Coolant Water-Soluble . m Milling Length . Machine Vertical Machining Center 3. W. X. WXL Cutting Data L.. Cutting Data TiAlN Both tool life and surface roughness are improved over conventional TiAlN! WXL-LN-EDS C1100 . WXL-LN-EDS Milling in C1100. 4 Tool wear after milling 4 hours Tool WXL-LN-EDS 1 6. C1100. W. Work Material X. L. 63m/min 20,000min-1 . - Cutting Speed L. 864mm/min . N. Feed - E. D. Milling Method Surface Pick Machining S.. Depth of Cut ap = ae = .. Conventional TiAIN. Coolant Water-Soluble T. Machine Vertical Machining Center i A. Pick Direction I. N. Feed Direction WXL-LN-EDS TiAlN Conventional TiAIN. Rz m Feed Direction Rz m Feed Direction 50,000 . 200 50,000 . 200 . m Roughness Curve Vertical Level Horizontal Level m Roughness Curve Vertical Level Horizontal Level 0 mm 0 mm.

8 Rz m Pick Direction Rz m Pick Direction 200,000 . 2,000 200,000 . 2,000 . m Roughness Curve Vertical Level Horizontal Level m Roughness Curve Vertical Level Horizontal Level 0 mm 0 mm . WXL Thanks to the WXL Coating, wear on the central portion of the tool has been reduced! WXL-PC-EBD STAVAX 52 HRC 240m . WXL-PC-EBD Milling in STAVAX 52 HRC Tool wear after milling 240m WXL-PC-EBD R1 1 . 20 WXL-PC-EBD A Competitor A. Tool STAVAX 52 HRC . Work Material 63m/min 10,000min-1 . Cutting Speed 2,000mm/min . Feed B Competitor B C Competitor C. Milling Method Contoured Milling . Depth of Cut ap = P f = . Coolant Mist . Machine Vertical Machining Center 4. W. X. WXL Cutting Data L.. Cutting Data 3 Offers three times the durability in both dry or wet applications! WXL-EBD . WXL-EBD Dry Milling WXL-EBD R5 18.. Tool . Flank Wear at Ball Nose S50C Still Running Work Material 200m/min 6,366min-1.

9 Cutting Speed 1,604mm/min Feed WXL-EBD. (mm) A Competitor A. Milling Method Pocket Milling B Competitor B.. Depth of Cut ap = 1mm Pf = 2mm 0. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 18 20. 4D. Overhang Length Pockets (pcs).. Coolant Air Blow 97mm Tool wear after milling WXL-EBD A Competitor A B Competitor B. Machine Vertical Machining Center 16mm 3 . Pocket Taper Angle Pocket Corner R. 20 Holes 6 Holes 4 Holes WXL-EBD . WXL-EBD Wet Milling WXL-EBD R3 12. Tool S50C. Work Material WXL-EBD.. A Competitor A.. Flank Wear at Ball Nose (10,600min-1 Cutting Speed B Competitor B. 2,570mm/min ( ). Feed . Milling Method Pick Milling . Depth of Cut ap = P f = (mm). Coolant Water-Soluble 0. 50 100 150 200 250. Machine Vertical Machining Center . m Milling Length WXL The WXL Series handles a wide range of materials and applications.)

10 WXL-EBD DH31S 48 HRC . WXL-EBD Milling in DH31S(48 HRC). WXL-EBD R5 18 Tool WXL-EBD.. A Competitor A. DH31S 48 HRC . Flank Wear at Ball Nose Work Material 180m/min 5,700min-1 . Cutting Speed 1,350mm/min Feed . Milling Method Model Milling (mm) . Depth of Cut ap = 1mm P f = 2mm 0 1 2 3 4 5 6 7 8. Pockets (pcs). Overhang Length 5D.. 3 . Coolant Air Blow Pocket Taper Angle Pocket Size . 16mm Pocket Corner R Pocket Depth Machine Holizontal Machining Center 5. W. X. WXL Cutting Data L.. Cutting Data WXL-LN-EBD NAK80 (40 HRC) . WXL-LN-EBD Milling in NAK80 (40 HRC). WXL-LN-EBD R1 10. Tool .. Flank Wear at Ball Nose Work Material NAK80 40 HRC 126m/min 20,000min-1 Cutting Speed Feed 2,000mm/min . WXL-LN-EBD. A Competitor A. Milling Method Pocket Milling (mm) B Competitor B.. Depth of Cut ap = P f = 0 170 255 340 425 510 97mm Milling Length (m).