Energy Supply Systems

1 815 Energy Supply SystemsKAT0815-0001b-ESINGLE POLE INSULATED CONDUCTOR RAIL100 ampsConductor rail system in a high bay storageSlip ring with conductor rail system ina stretch-foil packing machineElectric overhead monorail with conductor rail - trolley onthe way to the high bay storage- 1 -Table of contentsCurrent collectors and accessoriesBasic rails and accessoriesConductor caps for transfer points / End gap separating cap sets - plates for current shoe control 2 -Wampfler single pole insulated conductor rail programme 815 DescriptionThe Wampfler insulated conductor rail programme 815 is protected against direct contact and used for indoor installations inoverhead mono rails and slip rings.

2 With the rail spacing of 12 mm or 14 mm it is possible to install 12 poles max. on overheadmono rail size 180 and 16 poles max. on size 240. Simple and quick installation was a main design COLLECTORSThe compact current collector unit is made of a few parts. Sep-arate fully insulated collector arms are able to move in all direc-tions. Current collectors are easily exchangeable due to thesnap-in technique. The earth collector is marked green and ismounted in a leading or lagging position. The collector shoescan be checked without demounting and can easily be current collectors can accomodate lateral and vertical mis-alignments of 10 mm.

3 They transmit a continuous current ofmax. 50 Amps. Single-head or double-head current collectorsmounted on one collector arm are available. 6-, 8- and 10-poletype current collector units are in production. Please contact usfor other number of collector shoes are made from copper graphite or for longduration applications they are made from pure SHOE CONTROL UNITThe wearing of the collector shoes will be checked every timethe current collectors passes the detailed informationen please refer our installation instruc-tion (MV0815-0001E).

4 PROTECTION AGAINST DIRECT CONTACTSee hint on page 3!Remark:Should the rail connector, power feed, air gap separating pointor expansion joint not rest on the track section, hanger clampsare to be positioned on both sides at max. spacing of 200 mm. 100 Amps protected against direct contact little space consumptionCONDUCTOR RAILSThe conductor rails are available in copper (max. nominal cur-rent 100 Amps) and steel (max. nominal current 32 Amps) andhave a plastic cover insulation. The standard lengths are 4000and 6000 mm; intermediate lengths are available.

5 The earthconductor insulation cover is marked with a green stripe on bothsides over the total and vertical curves can be bent in the factory or conductor rail sections are fitted into the hanger clampswhich are constructed as a sliding support. The support spac-ing is max. 500 mm for straight installations and 400 mm forcurved on the type of plastic hanger clamps they can bescrewed or clipped to special runway adaption to specific customer profiles is easy to CONNECTIONThe single rail sections are connected by a plug-in or a screwconnection.

6 Access to the connectors is easy from the front-side of the conductor rail. Every rail joint is protected againstcontact by an insulation FEEDThe power feed is made by a power feed connector or a powerfeed end cap. The power feed connector can be installed in-stead of the rail connector at any point of the conductor railsystem. The connection is made by crimp terminals with a crosssection of 1,5 up to 10 mm . Furthermore it is possible to feedin at the end cap for transfer points or separating points. Theconnection is made by crimp terminals with a cross section of1,5 up to 6 mm.

7 The crimp terminals are include in the CAPS / END CAPS FOR TRANSFER POINTSLong end caps for transfer points are used at switches to ena-ble an easy and smooth traversing. These end caps accommo-date a lateral misalignment of 3 mm in all CAPS FOR SEPARATING POINTSand EXPANSION JOINTSS hort end caps can be used to produce air gap separating pointsor expansion joints. The expansion joints can accomodate anexpansion of 8 - 40 mm during temperature change. installation vertical and horizontal simple and quick installation- 3 -Wampfler single pole insulated conductor rail programme 815 Technical dataConductor railCopperType081516 Nominal current at 100% duty cycle and 35 C[A]100 Cross section of conductor[mm2]25 Resistance at 35 C[ /m] at 12 mm rail spacing[ /m] at 14 mm rail spacing[ /m] : Additional informations on voltage[V]500 Support spacing max.

8 [mm]500 in straight applications; 400/250 in horizontal/vertical curvesRail length[mm]Standard 4000 and 6000; intermediate lengths are availableExternal dimensions[mm] x temperature CAmbient temperature CProtection against direct contactto VDE 0470 part 1 / EN 60 529 / IEC 529and DIN 57 100 part 410 / / VDE 0100 part 410and DIN / VDE 0100 Teil 726 4 and EN 60 204 part 1 Protection typeIP 23 Dielectric strengthto VDE 0303 part 21 / IEC kV/mmSurface resistanceto DIN IEC 112 VDE 0303 T1600 < CTIC ombustibility of insulation coverto UL 94V - 0 Air and surface creepagedepending on degree of pollution.

9 Surface creepage distance 30 mmto DIN VDE 0110 part 1 + 2 Chemical resistance of the profile atan ambient temperature of +45 CBenzineresistantSodium hydroxide 25%resistantMineral oilresistantHydrochlorid acidresistantGreaseresistantSulphuric acid up to 50%resistantThe materials of the conductor rail Systems are weather resistant and havegot a high resistance against certain chemicals. For special applicationsplease contact us. Please be careful with solvents and contact (green stripe)- 4 -Insulated conductor railsConductor rails, Rail (PH)Earth (PE)[m][kg]Conductor railRail: AmpsInsulation: PVCC onductor railRail: AmpsInsulation: PVCRail connector :- to be used in straight applications if a connection with a plug-in connectoris opened, the connector has to be re-placed by a new one!

10 Please note also the mounting instruction MV0815-0001E!TypeOrder-For max. currentWeightNumber[Amps][kg]Rail connectorScrew coverconductor rail- 5 -Anchor capAnchor cap, Power feeds081531 The anchor caps are mounted on both sides of a hanger hanger clamp must be bolted to the overhead runway beam!Power feedsTypeOrder-NumberWeight[kg]Anchor sectionWeight[mm2][kg] - feed081551-24 - - mm (max. cable diameter <_ 6 mm)screwoverhead runway beamanchor capengagement pinanchor caphanger clamp- 6 -Standard application screw typeHanger clampsEach following drawing shows a standard hanger clamps designed for easy fixing onto mono rail profiles on ask for a list of available special hanger spacing straight installationsfor horizontal curvesfor vertical curves[mm]500400250 Shown is a 8-pole hanger [kg]