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Engineered Systems - rfmacdonald.com

Engineered SystemsCustom Design and Manufacture ofSteam, Hydronic and Thermal Fluid SystemsOverviewSave Time and MoneyFulton is a family owned company with global manufacturingcapabilities, headquartered in Pulaski, New York. Fulton firststarted with a revolutionary design for vertical steam boilers in1949. By dedicating R&D resources to product improvement anddevelopment, Fulton has expanded its product lines to includehot oil Systems and hydronic heating products. Fulton has built itsreputation upon manufacturing a robust, quality product and itsinnovative approach to product development. As demand forcreative solutions to complex heat transfer applications grows,Fulton has excelled in the design and fabrication of customizedskid system solutions. With over three decades of experience indesigning and building skid Systems , Fulton has become a singlesource manufacturer for custom pre-piped heat transferequipment and accessories.

Training, Engineering, & Service † Classroom and hands-on † Service, sales and engineering training † Fulton employees are instructors † Steam and hot oil system training is accredited for

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1 Engineered SystemsCustom Design and Manufacture ofSteam, Hydronic and Thermal Fluid SystemsOverviewSave Time and MoneyFulton is a family owned company with global manufacturingcapabilities, headquartered in Pulaski, New York. Fulton firststarted with a revolutionary design for vertical steam boilers in1949. By dedicating R&D resources to product improvement anddevelopment, Fulton has expanded its product lines to includehot oil Systems and hydronic heating products. Fulton has built itsreputation upon manufacturing a robust, quality product and itsinnovative approach to product development. As demand forcreative solutions to complex heat transfer applications grows,Fulton has excelled in the design and fabrication of customizedskid system solutions. With over three decades of experience indesigning and building skid Systems , Fulton has become a singlesource manufacturer for custom pre-piped heat transferequipment and accessories.

2 Today, Fulton Engineered systemsmay be found in a variety of applications including: clean steamgeneration, sterilization, humidification, building heat, adhesives,chemical processing and food processing. Highly experienced staff with diverse expertise to design and build to unique specifications Collaborative Approach Single Source Responsibility Simplification of installations with common headers and utility connections Turnkey Operation Over 30 years experience designing and fabricating Engineered systemsCustomized SolutionIntroductionApplications EngineeringCapabilities Review Customers Specifications Customized System Solutions Component Specification and Selection Determination of Control StrategyProject Engineering Single point project management of each custom orderDrafting P&ID(Piping and Instrumentation Diagram) General Arrangement Drawings(3D Autocad) Fuel Trains Electrical Ladder Diagrams Room LayoutService Department 24 Hour Service Support Startup Assistance On-Site Training Worldwide representative / distribution organizationwith regional service supportManufacturing FacilitiesWorldwide CapabilityStrategy Global Manufacturing Capability Manufacturing in the , Great Britain, and China Sales and Engineering Office in Canada Full ASME Section I, IV and VIII Certification UL Panel Shop Worldwide Sales and Service Network Dedicated R&D Facilities Highly skilled and certified production employees Self inspection and individual accountability Flexibility to meet customapplications Conservative design approach Hands on engineering Research and Developmentis key to future growthTraining, Engineering, & Service classroom and hands-on Service.

3 Sales and engineering training Fulton employees are instructors Steam and hot oil system training is accredited forContinuing Education Units(CEU s) for professionalengineersTraining Classes are segmented for each product line Actual boilers are supplied and operated for true hands-on training Fulton offers a classroom environment that encouragesinformation sharing R & D facility dedicated to learning Instructors at Fulton have years of experience at the factoryand in the fieldService School Our facilities are open door We encourage and welcome people interested in ourproducts to visit our facilities An ideal way to see our quality View fabrication of your system in process Lunch and Learns by our Product ManagersEngineering VisitsSteam SystemsVe n tVe n tSinglePointWa t e rSupply<50 psigSinglePointSteamLoadGas Train AssemblyPRV StationSteamSeparatorSteam Headerwith AccumulatorCondensate ReturnMin Flow LineSinglePointGasSupplyPCVMU ValveBlowdownSeparatorVertical SteamBoilerChemicalFeed

4 SystemWaterSofteningDeaeratorTankFeedwat erPumpO2 ScavengerScale InhibitorTr a p S e tSteamTr a pPurge / RinseHigh PressureCondensateFlash TankVe n tAutoConductivitySurfaceBlowdownSingle PointDrainSteam System General Layout Fulton can supply all of these components Engineered as a solutionApplicationsBlowdownTa n kChemicalFeed StationSteamBoilerSteamBoilerDeaeratorWa lkwayWalkway Building Heat Commercial Laundry Humidification Jacketed Kettles Process Heating Sterilization Ultra Clean SteamOverhead view of a pair of 250 HP Horizontal Firetube Steam Boilers skid mounted with Deaerator,Blowdown Tank and Water Treatment. Notice the custom piping to allow walkways between theboilers and accessory SystemsSolution Components(2) 30 HP Steam Boilers, Deaerator,BlowdownSeparator andWater & Benefits Small Footprint- Custom Layouts Redundancy(N+1) Durability(PV Design) Control - BMS Operator Interfacing Steam Quality / QuantityConsiderations Complete BoilerRoom Systems (Including the Boiler Room Enclosure)

5 Fuel Fired High / LowPressure Boilers Electric Boilers Unfired Steam Generators Boiler Lead-LagControls Superheaters Accumulators Flash Tanks PRV Stations Deaerators / Feedsets Blowdown Separators Heat Recovery Units Condensate Receivers /Surge Tanks Water TreatmentEquipment Steam Headers Heat Exchangers80 HP Steam Boiler packagedwith a Feed System, BlowdownSeparatorand addition, aStainless SteelUnfired Steam Generator was incorporated to use RO / DIwater for clean steam Heating SystemsTypical Piping DiagramFulton Pulse Boilerswith ModSync Sequencing SystemHot WaterReturnAir VentMake UpWaterAirSeparatorPurgeValvePIExpansion TankPITEMain Circulating PumpsLoopSensorHot WaterSupplyTEOutdoor AirSensorModSyncSequencing SystemCondensingBoilerCondensingBoilerAp plicationsFulton provides customized Piping and Instrumentation Diagramsthat define the hydronic loop design. Each P&ID is designed per theprojects specific requirements.

6 Schools Universities Churches Commercial Buildings Food Applications Hospitals Military Bases Process HeatingOur Drafting group develops a 3D drawing package that details the Hydronic Systemcomponents and their orientation on the skid. The Hydronic Skid Systems can be designedto match a particular boiler room layout to simplify the skid ComponentsFive Vantage Btu/hrCondensing Boilerswith common HWsupply and HWreturnmanifolds,CondensateDrain, singlepoint gas & BenefitsThe Hydronic Skid System consists of twoPHW-1400 s designed for outdoor installation. Theskid package includes the Main Circulating Pumpswith Variable Frequency Drives, Air Separator,Expansion Tank, Circuit Setters and AssociatedValves. Common HW supply and HW returnconnections were provided along with singlepoint gas and electrical tie in points. No Minimum Flow Rate No Minimum ReturnWater Temperature Single Source Responsibility Customized Simplified Installation Specialized ControlSystemsCommercial Heating SystemsThis skid system supplies hotwater to a heat loop.

7 Fultonsupplied a 4 HP Fuel Fired HotWater Boiler, DuplexCirculating Pumps,Expansion Tank, Air Vent,Temperature ControlSwitches and Piping tomake a nicely Components Chemical Processing Domestic Hot WaterGeneration Food Processing Paper and Pulp Processing PharmaceuticalProcessing PlasticsProcessing Air Vents Expansion Tanks Heat Exchangers Instrumentation Section I or IV Hot Water Boilers Process Controllers Pumps Specialty ValvesApplicationsProcess Hot WaterThis Process Hot Water System contains aHorizontal Firetube Boiler with CirculatingPump, ASME Expansion Tank, Pneumatic Valveand a Stainless Steel Plate and Frame Systems Lead/Lag Sequencing Outdoor Reset Firing Rate Tuning Setback Schedule Auto/Manual Mode Control Multiple SetpointControl Modes BMS Interface Hydronic System Interface Alarm Status and History SMS Text Messaging Customizable for SteamBoiler and Hot Oil HeaterApplicationsModSync Sequencing System PLC Systems Temperature Control Packages NEMA 12, 4, 7 Applications SCR Controls Modbus, BacNet and LonWorks compatible Remote Monitoring and AnnunciationControl PackagesThermal Fluid Systems Fulton SteamPac Fulton WaterPacStorageTankFulton Deaeratoror Expansion TankFulton ThermalFluid HeaterPress, Moldor PlattenApplications Adhesives Asphalt Autoclaves Bio-Fuel Chemical Processing Drying / Water Treatment Fo od Processing Inks.

8 Dyes & Paints Mining Plastics Tank Farms / Pipe& Pump Tracing TextilesThe FT-0600-C shown here supplies 600 F thermalfluid for a food processing application. The skidincludes Modulating Valves to control fluid flow anda Bypass Valve to maintain flow throughout theheater at all Solutions Fuel Fired Vertical or HorizontalThermal Fluid Heaters Combination Deaerator / Thermal Buffer /Expansion Tank Electric Thermal Fluid Heaters Circulating Pumps Unfired Steam orHot Water Generators Skid Mounted Control Valves Primary / Secondary Loops Heating / CoolingHeat ExchangersThermal Fluid SystemsBath orKettleFryerReactorOvenRollsSolution Components Control Strategy(BMS Interfacing / PLCs) Single Source ResponsibilityThe completed skid system shown hereincluded one FT-0240-C Heater, a CirculatingPump, Expansion Tank and a TemperatureControl Unit (TCU). This system was designedto provide thermal fluidand hot water to severaldryers for a wastewaterapplication.

9 Footprint Redundancy(N+1) Tight Temperature Control(to + / - 2 Degrees F) Durability Heat / Cool SystemsTemperature Control Units(TCU s) Autoclaves andBatch Reactors Chemical Processing Distillation Columns Food Processing Heating and Cooling ofBatch or ContinuousProcesses Inks / Dyes Pharmaceutical Processing Plastics Molds, Presses & Extruders Tray & Rotary Dryers Water TreatmentApplicationsThe P&ID lists all the required equipment,valves and piping needed to provide thecorrect solution for the customer s ComponentsCustom SolutionsTemperature Control Units(TCU s)Water is used as the single fluid media forthe TCU pictured here. Providing heating andcooling for rubber processing. Operatingtemperatures were between 40 F and 400 Ffor this highly cyclical application. Small Footprint +/- 2 F Temperature Control Ease of Automation &Repetition for Validation ofProcesses Single Fluid Media- No cross contamination of utilities- No corrosion of heat transfersurfaces Fixed Ramp Rates Customized Electric Heaters Shell & Tube Heat Exchangers Plate & Frame Heat Exchangers Welded Plate Exchangers Expansion Tanks Control Valves PLC s & ControlStrategies PumpsThis TCU provides heating and coolingfor a half-pipe reactor forpharmaceutical processing.

10 Singlefluid media is Syltherm XLT andoperating ranges are -20 F to 400 1 Division 2 group C&D controlswere BRO010708 Printed in USAThe Fulton Companies972 Centerville RoadPulaski, NY 13142 Call: (315) 298-5121 Fax: (315) is a global manufacturer of steam,hot water & thermal fluid heat transfer systemsThis Engineered System includes one FT-0240-C thermal fluid heater with a skid mountedcirculation pump and FT-0500-L expansion tank. The system also includes two specialtyheat exchangers. One exchanger uses thermal fluid to heat water, while the other heatexchanger is used to heat ethylene glycol.


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