EngineOperationandMaintenanceManual MaxxForce …

1 MaxxForce DT,9,&100000001837 EPA10,2013HD-OBD-US,Canada,Mexico4328100 R3 March2015 MaxxForce DT,9,&10 EngineOperationandMaintenanceManualNavis tar, ,Lisle,IL60532 USA 2015 Navistar, ,specifications, , ,liability, sregisteredowner,or,inthealternative,bya notherindividualorentityauthorizedbyther egisteredowner,( ,InternationalDealer) ,birthdefects, ,terminalsandrelatedaccessoriescontainle adandleadcompounds, REQUIREMENTSFORFUEL,ENGINEOIL, (ULSD).. (B6toB20).. (ELC) INSTRUMENTS,INDICATORS, (AWL)..37 REDStopLamp(RSL).

2 37 HighExhaustSystemTemperature(HEST) (DPF) (MIL).. (AFT) (Federal-Optional)..51 EngineIdleShutdownTimer(California-Stand ard).. (CAP).. (RSE)..55 RoadSpeedLimiting(RSL).. (CAC).. (IfEquipped).. , (ELC) , ,specifications, :Photoillustrationsidentifyspecificparts orassembliesthatsupporttextandprocedures ; ,refertotheapplicable: , , , ,symbols,orfeaturedescriptionswillnotbea vailableforallapplications, , , ,tools,andservicepartsareinvolved, ,Warnings,Cautions, ,cautions,andnotescanleadtoinjury, :Warning,Caution, :Awarningdescribesactionsnecessarytoprev entoreliminateconditions,hazards, :Anotedescribesactionsnecessaryforcorrec t, Keepworkareaclean,dry,andorganized.

3 Keeptoolsandpartsoffthefloor. Makesuretheworkareaisventilatedandwellli t. Usecorrectliftingdevices. Wearprotectivesafetyglassesandshoes. Wearcorrecthearingprotection. Wearcottonworkclothing. Wearsleevedheatprotectivegloves. Donotwearrings,watchesorotherjewelry. Shifttransmissiontoparkorneutral,setpark ingbrake,andinstallwheelchocksbeforedoin gdiagnosticorserviceprocedures. Theengineshouldbeoperatedorservicedonlyb yqualifiedindividuals. Providenecessaryventilationwhenoperating engineinaclosedarea. Keepcombustiblematerialawayfromengineexh austsystemandexhaustmanifolds.

4 Installallshields,guards,andaccesscovers beforeoperatingengine. ,putprotectivescreensoverallopeningsbefo reservicingengine. Shutengineoffandrelieveallpressureinthes ystembeforeremovingpanels,housingcovers, andcaps. Ifanengineisnotsafetooperate, Wood,paper,textiles, ElectricalequipmentBatteries Alwaysdisconnectthemainnegativebatteryca blefirst. Alwaysconnectthemainnegativebatterycable last. Avoidleaningoverbatteries. Protectyoureyes. Donotexposebatteriestoflamesorsparks. UseanOSHA approvedblowgunratedat207kPa(30psi).

5 Limitshopairpressureto207kPa(30psi). Wearsafetyglassesorgoggles. Wearhearingprotection. Useshieldingtoprotectothersintheworkarea . Makesurealltoolsareingoodcondition. Makesureallstandardelectricaltoolsaregro unded. Useextremecautionwhenworkingonsystemsund erpressure. Donotsmokeintheworkarea. ,Parts,andEquipment Reinstallallsafetyguards,shields,andcove rsafterservicingtheengine. Makesurealltools,parts, (whichevercomesfirst): 5years 100,000miles(160,000km) Orifcoveredbyanybasicorextendedwarranty( ifgreaterthanabove) ,serviceclass, , , , ,labor, , ,neglect,impropermaintenance, servicepartsorMaxxForce ReNEWed , , , (includingdiagnostics)forthefollowing: Replacementpartsthatdonotexceedmanufactu rer'ssuggestedretailprice.

6 Laborchargesbasedonmanufacturer' PartsotherthanMaxxForce servicepartsorReNEWed parts. Aftermarketpartsorservicekits Non-defectivepartsreplacedbyanunauthoriz edserviceprovider. Partsrequiringreplacementatinspectionora djustmentmaintenanceintervalsforreasonso therthanbeingdefective. ,engine,andpartmalfunctionscausedbythefo llowing: Useofincorrectfuel,engineoil,orcoolant Failuretomaintaincorrectmaintenancesched ule Incorrectadjustments,modifications,alter ations,tamperingordisconnectionofvehicle components. AbuseormisuseofenginePage8 WARRANTY Accidents, Lossoftime,inconvenience,useofvehicle/en gineorcommercialloss.

7 , , , ,CustomerRelationsNavistar, ,IL60532(Telephone1-800-448-7825)Califor niaEmissionSystemWarrantyWARRANTYPERIODT heCaliforniaAirResourcesBoardandNavistar , ,newmotorvehiclesmustbedesignated,builta ndequippedtomeettheState , (whichevercomesfirst): 5years 100,000miles(160,000km) 3,000hours Orifcoveredbyanybasicorextendedwarranty( ifgreaterthanabove)Yourmedium-heavydutyd ieselengineconformstoapplicableCaliforni aAirResourcesBoard(CARB) ,serviceclass, , , , ,aclaimmaybedeniedifNavistardemonstrates thatthe(engine/vehicle)

8 Hasbeenabused,neglected,orimproperlymain tained,andthatsuchabuse,neglect, ,orthatfailtomeettherequirementsintheCal iforniaCodeofRegulations,Title13,Section s2700to2706, ,labor, , , ,neglect,impropermaintenance, servicepartsorMaxxForce ReNEWed , , , (includingdiagnostics)forthefollowing: Replacementpartsthatdonotexceedmanufactu rer'ssuggestedretailprice. Laborchargesbasedonmanufacturer' ,Navistar, ,includingdiagnosis,parts, , , (exceptmedium-dutyvehicles),andmotorvehi cleenginesusedinsuchvehicles,aperiodofus eoffiveyears,100,000miles,or3,000hoursof operation, ,innocasemaythisperiodbelessthanthebasic mechanicalwarrantythatthemanufacturerpro vides(withorwithoutadditionalcharge) , ,registeredandcertifiedforsaleinCaliforn ia,havethefollowingitemscoveredbytheemis sionwarrantywhenfirstinstalledontheengin easoriginalequipmentbyNavistar,Inc.

9 Fuelinjectionsystem Airinductionsystem(includesturbocharger, exhaustmanifold,ExhaustGasRecirculation[ EGR]system,EGRrateandfeedbackcontrolsyst em,andintakemanifold) Positivecrankcaseventilationsystem(inclu desCrankcaseVentilationValve[CCV]andoilf illcap) DieselParticulateControlSystem(includesc atalyticconverter,traps,fueladditivedevi ces,andotherdevicesusedtoregenerateoraid intheregenerationoftheparticulatecontrol device) ,clamps, ,belts, ,temperature, : PartsotherthanMaxxForce servicepartsorMaxxForce ReNEWed parts Aftermarketpartsorservicekits Non-defectivepartsreplacedbyotherthanyou rdealerPage11 WARRANTY Partsrequiringreplacementatinspectionora djustmentmaintenanceintervalsforreasonso therthanbeingdefective Replacementofexpendableitemsmadeinconnec tionwithscheduledmaintenanceVehicle,engi ne,andpartmalfunctionscausedbythefollowi ng.

10 Useofincorrectfuel,engineoil,orcoolant Failuretomaintaincorrectmaintenancesched ule Incorrectadjustments,modifications,alter ations,tamperingordisconnectionofvehicle components Abuseormisuseofengine Accidents, : Lossoftime,inconvenience,useofvehicle/en gineorcommercialloss , , ,CustomerRelationsNavistar, ,IL60532(Telephone1-800-448-7825)Iffurth erquestionsofwarrantyrightsandresponsibi litiesremain,contact:TheAirResourcesBoar d9528 TelstarAvenueElMonte,California91731 Page12 SECTION1 ENGINESYSTEMSE ngineSerialNumberFigure1 EngineserialnumberlocationTheengineseria lnumberisintwolocations: Stampedontherightsideofthecrankcase,just abovetheoilfilterheader.