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1 English .. 1. Fran ais .. 27. Italiano .. 57. Deutsch .. 85. Espa ol.. 115. Nederlands .. 145. Polski .. 171. i ii En SLX-100, 200, 300, 400 and SLX Spectrum w/SR-2. TK 53232-2-OP (Rev. 4, 11/08). TABLE OF CONTENTS. TABLE OF CONTENTS. Introduction .. 4. General Information .. 4. Thermo Assistance.. 4. First Aid and Safety .. 5. Refrigerant .. 5. Refrigerant Oil .. 5. Refrigerant Information.. 5. Safety Precautions .. 6. Auto Start/Stop Operation .. 6. CYCLE-SENTRY .. 6. Electric Standby .. 6. Electrical Hazard .. 6. Unit Description .. 7. General Information .. 7. Thermo King Smart Reefer 2 (SR-2) Controller .. 8. CYCLE-SENTRY Start/Stop Controls .. 8. Defrost .. 8. Modulation .. 8. Controller Description .. 9. SR-2 Controller.. 9. Standard Display .. 9. Control Keys .. 11. Switching On the unit .. 11. On/Off Master Isolator switch .. 11. Changing the temperature Setpoint .. 11.

2 Viewing Gauge Readings (Single Temperature) .. 12. Viewing Gauge Readings (SLX Spectrum).. 12. 2. TABLE OF CONTENTS. Viewing temperature Sensor Readings (Single Temperature) .. 12. Viewing temperature Sensor Readings (SLX Spectrum) .. 12. Locking the Keypad.. 13. Navigating the Operator Menu .. 13. Care and Maintenance .. 16. Pre-Trip Inspection .. 16. Loading .. 16. General Information .. 16. Inspecting the Load.. 17. Enroute Inspections .. 17. Inspection and Service schedules .. 18. Service Record .. 18. Warranty Inspection .. 18. Warranty .. 19. Specifications .. 21. Engine TK 486V (SLX Spectrum, SLX-100, SLX-200, SLX-300, SLX-400) .. 21. Electrical Control System .. 22. Belt Tension (using tool No. 204-1903).. 22. Electric Motor (Model 50) (200V option Available) .. 23. Standby Power Requirements .. 23. Safety Decals and Serial Numbers .. 24. Safety Decals .. 24. Serial Number Decals.

3 24. Declarations of Conformity .. 25. Declaration of Conformity .. 25. Declaration of Conformity With EC Directive 2000/14/EC .. 26. 3. INTRODUCTION. INTRODUCTION BEA261 Leave your name and contact number and a Thermo Assistance Operator will call you back. At this point you can give details of the service GENERAL INFORMATION required and the repair will be organized. This manual is published for informational Please note that Thermo Assistance cannot purposes only and the information being guarantee payments and the service is designed furnished herein should not be considered as for the exclusive use of refrigerated all-inclusive or meant to cover all transporters with products manufactured by contingencies. If further information is Thermo King Corporation. required, consult your Thermo King Service Directory for the location and telephone DISCLAIMER. number of the local dealer.

4 The manufacturer, Thermo King Corporation, All service requirements, major and minor, assumes no responsibility for any act or action should be handled by a Thermo King dealer. taken on the part of the owner or operator in Performing pre-trip checks and enroute the repair or operation of the products covered inspections on a regular basis will minimize by this manual that are contrary to the on-the-road operating problems. A closely manufacturer's printed instructions. No followed maintenance program will also help warranties expressed or implied, including keep your unit in top operating condition (see To use this system, you need the following warranties arising from cause of dealing or the Maintenance Inspection Schedule in this information before you call: usage or trade, are made regarding the manual). Contact Phone Number information, recommendations, and Type of TK Unit description contained herein.

5 The THERMO ASSISTANCE manufacturer is not responsible and will not Thermostat Setting Thermo Assistance is a multi-lingual be held liable in contract or in tort (including Present Load Temperature negligence) for any special, indirect or communication tool designed to put you in Probable Cause of Fault direct contact with an authorized Thermo King consequential damages, including injury or dealer should you require one. Warranty Details of the Unit damage caused to vehicles, contents or Payment Details for the Repair persons, by reason of the installation of any Refer to the Thermo King Service Directory. Thermo King product, its mechanical failure or the failure of owner/operator to heed caution and safety decals strategically located on the product. 4. FIRST AID AND SAFETY. FIRST AID AND SAFETY INHALATION. Move victim to a fresh air location and restore RECOVER REFRIGERANT.

6 REFRIGERANT breathing if necessary. Stay with them until At Thermo King we recognize the need to arrival of emergency personnel. preserve the environment and limit the EYES INGESTION potential harm to the ozone layer that can Immediately flush eyes with large amounts of Do not induce vomiting. Contact local poison result from allowing refrigerant to escape into water and get prompt medical attention. control centre or physician immediately. the atmosphere. We strictly adhere to a policy SKIN that promotes the recovery and limits the loss Take off contaminated clothing. Flush area with REFRIGERANT INFORMATION of refrigerant into the atmosphere. large amounts of warm water. Do not apply Always observe caution when working with heat. Wrap burns with dry, sterile, bulky refrigerants and in areas where they are being dressing to protect from infection/injury and used. get medical attention.

7 Fluorocarbon refrigerants evaporate rapidly, INHALATION freezing anything that they come in contact Move victim to a fresh air location and restore with if accidentally released to the atmosphere breathing if necessary. Stay with them until the from their liquid state. arrival of emergency medical personnel. Refrigerants may produce toxic gases which, in the presence of an open flame or electrical REFRIGERANT OIL short, can become severe respiratory irritants EYES which can be fatal. Immediately flush eyes with large amounts of Refrigerants displace air and can cause oxygen water for at least 15 minutes while holding the depletion which could result in death by eyelids open. Get prompt medical attention. suffocation. Observe caution at all times when working with or around refrigerant, or air SKIN. conditioning systems which contain refrigerant, Remove any contaminated clothing.

8 Wash especially in enclosed or confined areas. thoroughly with soap and water. Get medical attention if irritation persists. 5. FIRST AID AND SAFETY. SAFETY PRECAUTIONS ELECTRICAL HAZARD. WARNING! Thermo King recommends all services be Units with electric operation or electric standby performed by a Thermo King dealer. However, A battery can be dangerous. A battery present a potential electrical hazard. Always there are several general safety practices which contains a flammable gas that can ignite or disconnect the high voltage power cable before you should be aware of: explode. A battery stores enough electricity working on the unit. to burn you if it discharges quickly. A. 1. Always wear safety glasses when working battery contains battery acid that can burn with or around the refrigeration system or you. Always wear goggles or safety glasses WARNING! battery. and personal protective equipment when Electric welding generates high amperage Refrigerant or battery acid can cause working with a battery.

9 If you get battery currents which can damage electrical and permanent damage if it comes in contact acid on you, immediately flush it with water electronic components. To minimize with your eyes. and medical attention. damage, prior to any welding operation on 2. Never operate the unit with the compressor the vehicle, the microprocessor and unit discharge valve closed. AUTO START/STOP OPERATION battery must be electrically disconnected from the vehicle. Switch the Microprocessor 3. Always keep your hands and loose clothing This unit may start up at any time without prior On/Off switch to Off. Remove the negative clear of fans and belts when unit is running warning. battery cable. Remove all connectors from or when opening or closing compressor the rear of the microprocessor. Close the service valves. CYCLE-SENTRY control box. Connect the welder ground 4. Always use extreme caution if you ever have If your unit is equipped for CYCLE-SENTRY cable as close as possible to the area being operation, the unit may start automatically at welded.

10 When welding is completed, occasion to drill holes in your unit. This remove the welder ground cable. Reconnect could weaken structural components. any time when the unit is turned on and the the cables to the rear of the Drilling into electrical wiring or refrigerant CYCLE-SENTRY is selected. microprocessor. Reattach the negative lines could cause a fire. ELECTRIC STANDBY battery cable. Switch the microprocessor 5. All service work on evaporator or condenser On/Off switch to On. Reset all alarms and coils be completed by a certified Thermo On Model 50 units, the unit may start codes to previous settings. Run a full King technician. If you ever do have automatically at any time when the unit is Pretrip. A detailed procedure may be found switched on, connected to live electric power in Thermo King Service Procedure A26A. occasion to be working around the coils, use extreme caution as exposed coil fins could and/or the Electric operation is selected.