EV13, EVHP with TWIDO PLC and OPTIONAL …

1 P/N: MAN-EV001TC HIGH PRESSURE/HIGH VOLUME COOLANT SYSTEMS EV13, EVHP with TWIDO PLC and OPTIONAL THINC INTERFACE VARIABLE VOLUME MODELS HIGH PRESSURE / HIGH VOLUME COOLANT DELIVERY SYSTEM THESE MODELS ARE PROTECTED UNDER UNITED STATES PATENT NUMBER 5,951,216 INSTALLATION, OPERATION and SERVICE MANUAL ChipBLASTER, Inc. 13605 South Mosiertown Road Meadville, PA 16335 USA Telephone 814-724-6278 Fax 814-724-6287 For your records please list serial number from nameplate _____ REV CChipBLASTER, Inc. 2 REVISION RECORD REVISION DATE PERSON DESCRIPTION OF CHANGE A 17 MAR08 TD NEW RELEASE B 02 APR 08 TD UPDATE PRINTS C 16 OCT 08 TD UPDATE EXPLANATION OF MARKINGS ChipBLASTER, Inc.

2 3 GENERAL: This manual covers the following ChipBLASTER models: EV13 and EVHP with THINC Control For the model number of your unit refer to the data nameplate located on the enclosure door. DATA NAME PLATE UNIT MODEL NUMBER UNIT SERIAL NUMBER ChipBLASTER, Inc. 4 GENERAL WARNINGS: Thank you for purchasing a ChipBLASTER high-pressure coolant system. For reliable, safe and long term operation of your ChipBLASTER: Machine must be installed and connected to electric service per the installation portion of this manual. All persons who will be operating and maintaining this machine must read and understand this manual.

3 DO NOT AT ANY TIME USE FLAMMABLE OR EXPLOSIVE FLUIDS IN OR NEAR MACHINE. THE ADJUSTABLE FREQUENCY DRIVE HAS THE POTENTIAL TO HOLD A LETHAL CHARGE FOR APPROXIMATELY 10 MINUTES AFTER POWER IS REMOVED FROM THE DRIVE. REFER TO THE DRIVE MANUAL FOR DETAILS. DO NOT STAND ON MOTORS, SUPPORTS, or JUNCTION BOXES WHILE WORKING ON THE ChipBLASTER. REFER TO SECTION FOR EXPLANATION OF ChipBLASTER, Inc. 5 TABLE OF CONTENTS: General Page 3 General warnings Section Page 4 Table of contents Section Page 5 Specifications Section Page 9 Safety precautions Section

4 Page 11 Explanation of markings Section Page 11 Storage Section Page 16 Moving machine Section Page 16 Placing a ChipBLASTER Section Page 17 Mechanical installation Section Page 19 Electrical installation Section Page 19 Control interface Section Page 20 Power connections

5 Section Page 20 Start up Section Page 20 System air purge Section Page 21 Single filter Section Page 21 Dual filter Section Page 21 Autocross Section Page 22 Operation Section Page 23 Electrical operation Section Page 23 Coolant

6 Flow Section Page 23 Theory of operation auto cross option Section Page 26 Alarms Section Page 27 Preventive maintenance Section Page 28 Maintenance schedule chart Section Page 28 High pressure pump check oil Section Page 29 High pressure pump change oil Section Page 30 High pressure pump check belt Section Page 33 High pressure pump check for leaks Section Page 33

7 High pressure pump rebuild Section Page 33 Filter pump - check for leaks Section Page 33 Bag filter unit - check pressure gauges Section Page 33 Bag filter unit - change filter single filter unit Section Page 34 Bag filter unit change filter dual filter-unit shut down Section Page 35 ChipBLASTER, Inc.

8 6 TABLE OF CONTENTS (Cont.): Bag filter unit - dual filter unit operating Section Page 36 Bag filter unit autocross unit operating Section Page 37 Filter replacement form Section Page 38 Bag filter unit change filter check for leaks Section Page 39 Post filter - changing Section Page 39 Sock filter - changing Section Page 39 Float switch cleaning Section

9 Page 39 Tank - cleaning Section Page 40 Pump mounting bolts checking Section Page 40 Return (transfer) pump check flow rate Section Page 40 Return (transfer) pump check for leaks Section Page 40 Return (transfer) pump check inlet/outlet Section Page 40 LDENS sample line filter - changing Section Page 41 Equipment cooling fans cleaning Section Page 41 Troubleshooting Section Page 42 Troubleshooting chart Section Page 42 Transducer voltage Section

10 Page 44 Troubleshooting flow chart Section Page 45 Drive error codes ALTIVAR 31 Drive Section Page 46 Drive as set parameters 230 VAC Section Page 50 Drive as set parameters 460 VAC Section Page 53 Pressure adjustment procedure