Examples of Measuring System Construction - …

1 18 SPC When recording measurement results:MeasurLink FamilyIn-plant LANO fficeMeasurementroomDatabaseServerMachin ingshop floorQualitycontrolCoordinateMeasuringMa chineVisionMeasuringSystemDigimaticmeasu ringinstrumentsCentralizesthe inspection in real time GO/NG judgment, Cpk, control chart, etc., on measurement shop control department can monitor the results from measurement rooms and shop floors, perform statistical analysis of cumulative data, and issue data avoid handwritingTo input data to a PCTo perform statistical process controlTo centralize and share the quality information of measurement resultsTo perform statistical process controlDP-1 VRInput tool seriesMultiplexer MUX-10 FPrints out measurement data easily, providing the statistical calculation keyboard signal conversion type Input tool can input measurement data directly in spreadsheet software such as toolMultiplexerRS-232CP23P19P23 MeasureReportMeasurLink SPC Real-TimeMeasurLink SPC Real-Time PLUSD isplays in real time GO/NG judgment, process capability, control chart.

2 When networking quality information dispersed in factories: When requiring the packaged software dedicated to inspection and quality control:RS-232C conversion type unit requires separate communication form is created freely with Step 3 Construction Step 2 Construction Step 1 Examples of Measuring System ConstructionThe following introduces System Construction Examples in which the measurement results from various Mitutoyo measuringinstruments are recorded and integrated as quality FamilyMeasurement Data Network SystemData Centralized Management by Measurement NetworkingMeasurLink ManagerFactory/quality controlFactory/shop floorOfficeMachiningshop floor Inspection roomCentralized management of data dispersed in factoriesProcess monitoringMeasurLinkSPC Process AnalyzerProcess analysisMeasurLink STAT MeasureSTAT Measure PLUSI nspectioninformation recordMeasurLink STAT MeasureSTAT Measure

3 PLUSData acquisition (from System products)MeasurLink Real-TimeReal-Time PLUSData acquisition (from System products)MeasureReportInspectionreport creationDatabase serverCentralizedmanagementLAN27 SPCM easurLink Package ConfigurationBasic SoftwareRelated SoftwareOptional SoftwareSPC Real-Time(PLUS) for DigimaticinstrumentsSTATM easure(PLUS) for measuringsystem productsMeasurLinkGage R&RMeasurLink Gage ManagementMeasurLink SPCP rocess ManagerMeasurLink SPCP rocess AnalyzerMeasureReportInspection report creationData acquisition & real-time process controlProcess monitoringProcess analysisGage R&RCalibration history managementMS-Excel(separately sold)+Convertsto a text nameBasic softwareMeasurLink SPC Real-Time (PLUS) (for Digimaticinstruments)MeasurLink STATM easure (PLUS) (for Measuring systemproducts)Optional software MeasurLink SPC Process Manager (for process monitoring)MeasurLink SPC Process Analyzer (for process analysis)MeasurLink Gage R&R (for gage R&R calculation)MeasurLink Gage Management (for calibration historymanagement)Related softwareMeasureReport (for inspection report creation)Note: Database software is separately required for network Measurlink Quality Management software combines real-timedata acquisition, on-line SPC analysis, integrated networking, andquality information sharing into a comprehensive solution foryour company.

4 The Measurlink family consists of a number ofdifferent software modules that allow users to determine thelevel of depth they want in a quality management with a Real-Time package, users can acquire and analysedata in real-time and check variable, attribute and short-runinspection to maximise production and minimise defects. OtherMeasurlink packages allow for management of themanufacturing process, process analysis, gauge management,gauge repeatability and reproducibility, gauge tracking andstatistical This software performs data acquisition, registration, and real-time statistical specificationsControl chart by indiscrete valueX-R, X-S, X-Rs, pre-control chart, histogram, dia-chart, run chart, short-run X-R, short-run X-RsControl chart by discrete valuep, pn, c, u, Pareto diagramStatistical calculation itemMean, maximum value, minimum value, percent defective, standard deviation, Cp, Cpk, CR, CPL, CPU, Pp, Ppk, PR, X, Rbar,mean 3s/4s/6s, PPMC heck itemOut-of-tolerance, out-of-control limit, luck, trend, vibration trend, various checks based on sigma.

5 OthersAlarm levelSelect one from among four levels, (1): none, (2): status bar setting display, (3): beep sound + (2),and (4): pop-up window + (3).Item informationPart name, item name, measurement value, design value, upper limit value, lower limit value, sub-group No., sampledataNo., revision No., process IDResultCp, Cpk, Pp, Ppk, standard deviation, X, R, MAX, MINC hartSelect optionally from various control charts and meter charts, histogram, box whisker, indicator bar,and control indicator of part history/Historical information about operator, machine tool, delivery destination, purchase destination, etc., can be registered andprocess history informationprinted. This information can be used for analysis with "ML Analyzer".Statistics report Report print function that can optionally mix charts and statistical values.

6 Integrated report print based on part in a fixed functionThe administrator can set the restrictions on operation range and read/write according to the content of user input/outputInput/output of text dataApplicable Measuring instrument MeasurLink STATM easure/STATM easure PLUS compatible instruments(Digimatic Measuring instruments and Measuring System products)(1) Measuring instruments with Digimatic output ( MUX-10F, IT-007R(2) Measuring instruments with RS-232C output ( linear gage, laser scan micrometer, other companies' counters)*(3) Coordinate Measuring machines (MICROPAK5000L, 2900/2, 11000, MCOSMOS)(4) Vision Measuring systems (QVPAK or newer, QSPAK or newer)(5) Contour Measuring instruments (FORMPAK1000, ROUNDPAK, SURFPAK)(6) Optical Measuring instruments (MICROPAK9, QM-DATA 200) MeasurLink SPC Real-Time/SPC Real-Time PLUS compatible instruments (Digimatic Measuring instruments) (1) and (2)above are only applicable.)

7 * To connect these instruments, the communication specification must meet certain windowdisplay(for PLUS only)Basic SoftwareMeasurLink SPC Real-Time (PLUS)Real-time Process Control Program (for Digimatic Instruments)MeasurLink STATM easure (PLUS)Real-time Process Control Program (for Measuring InstrumentProducts)Visceral and user-friendly measurement screenAlarmfunctionRecommended Operating Environments*The specification in parentheses ( ) indicates that of SQL Anywhere*CPUP entium II 266 MHz (333 MHz)Memory128MB or moreHard disk500MB or more (1GB or more)DisplaySVGAO thersCD-ROM drive, keyboard, mouse** If used in a network, it is necessary to purchase the database license according to thenumber of servers and clients.** If used in a network, the parts comprising the network environments such as LAN card,LAN cables and hub are SoftwareMeasurLink SPC Process ManagerProcess Monitoring ProgramDisplays the list of entire process states to check process in detail.

8 This program can monitor each inspection process state on thenetwork even in the QC office. This program quickly notifies the administrator of a problemthat occurs in a process with the alarm Gage R&RGage R&R Assessment Program(1) Selection of an assessment method Select one from among seven assessmentmethods.(2) Selection of trial conditionsSelect the number of assessors, number ofparts, and number of trial times.(3) Measured data inputDisplay of evaluation results(1) Gage R&R(2) EV (Equipment Variable)(3) AV (Assessor Variable)(4) PV (Part Variable)Analysis charts (5 types) This program can perform gage R&R assessment required byQS-9000 in simple SPC Process AnalyzerProcess Analysis Program This program supports verification of problems through variousanalyses according to historical information (such asenvironment, time, machine tool, and operator) about partsand processes using the database in which data has beenacquired and accumulated by MeasurLink SPC.

9 This program allows differential analysis under a specificcondition with the filter function and grasp of long-term trendwith the combination Gage ManagementCalibration History Management ProgramIn-plant LANShop floor/insprction roomQualitycontrol officePowerful search function using an optional item ( calibration date) as a keyword This program allows historical record of each measuringinstrument operating states to support proper management ofcalibrations without omission with the powerful