Explanation of Wire Charts - Terminal Supply Co

1 60 Explanation Of wire ChartsGPT Primary wire & GXL WireTXL wire (Thin Wall) & Bonded WireDuplex Primary wire & Speaker WireCombination Welding/Battery Cable & Bonded Booster CableStarter / Ground Battery Cable & Trailer CableBoat Cable, Test Lead wire & Lamp CordService Cords Type SOOW, SJ, SJOOW & SOOW VutronMulti-Conductor Communication CablesCoaxial Cable, Coaxial Cable Connectors & Mechanics WireMachine Tool wire (MTW), TFFN & THHN WirePage Contents6162636465666768697071 Copyright 2002 Terminal Supply Company, Troy, of wire Charts22 1 Layout of the wire GPTB reakdown of Each CatagoryMost of our wire part numbers are a combination of wiregauge, type of wire , spool size and then color. Not all numbersare entered in this way, so to avoid confusion there is anEXAMPLE (shown to the right) box for every type of wireshowing you how to enter the correct part GPT-100-BLUWire GaugeType of WireSpool SizeColor of WireStranding7x30 Stranding Specs: This section specifies the number of strands(metal conductors) that are contained inside the jacket of thewire.

2 The first number states that the wire you are interestedin has 7 strands. The second number states that each oneof those strands are 30 gauge Thickness: This indicates the thickness of the jacketmaterial that protects the metal conductor(s). Measurementis in inches. Example shown on the Outer Diameter: This gives you the total width ofthe wire in inches. Example shown to the Outer Diameter:For bonded and multi-conductor wires, there are two separate numbers. The first one is themeasurement of height of each wire separately. The second is the width of all the wires together. Measurements are 1 x .195 Pounds Per 1/M Feet: This figure determines the amount ofweight of the wire . Each wire is measured in pounds per onethousand Quantity Feet: This category specifies the largest volumeof feet per reel you can purchase when buying in keep in mind that some of the Charts in the wire section may be different or altered for addedinformation on special product Information For wire Section61 GPT Primary wire & GXL Wire22 GPT20 GPT18 GPT16 GPT14 GPT12 GPT10 1 sizes are available in: 100',500', 1000', bulk reel and WHT- BLK- RED- BLU- GRN- ORG- YEL- BRN- PURGrayPinkLt.

3 BlueTa nLt. Green-GRY- PNK- LBL-TAN-LGR14 - Stock ColorsDescription: Polyvinyl Chloride (PVC) InsulatedPrimarily used in the construction of interior wiring harnesses for passenger cars,trucks, tractors and off road , bare temperature range is -40 Cto80 resistance to :Conductor:Temp. Rating: J1128, Type GPT Chrysler Specification MS-3450 Ford Specification ESF-M1L56A6 ga. and 4ga. available in red and blackonly. When ordering wire use thisEXAMPLEto enter the correct part numberEXAMPLE18 GPT - 100 - BLUWire GaugeType of WireSpool SizeColor of Wire20 GXL18 GXL16 GXL14 GXL12 GXL10 1 sizes are available in 100', 500', 1000' and Bulk WHT- BLK- RED- BLU- GRN- ORG- YEL- BRN- PURGrayPinkLt. BlueTa nLt.

4 Green-GRY- PNK- LBL-TAN-LGR14 - Stock ColorsDescription: Cross Linked Polyethylene SpecifiedPrimarily used in the construction of exterior wiring harnesses for passenger cars,trucks, tractors and off road for heat, flame and abrasion resistance if , bare temperature range is -50 cto125 resistance to oil, flame and 'sGXLis labeled every 2 feet:Temperature,Type, Gauge & :Conductor:Temp. Rating: J1128, Type GXL Chrysler Specification MS-5919 Ford Specification ESB-M1L85-B RVIAA pproved6 ga. available in red and black only. Whenordering wire use thisEXAMPLEto enterthe correct part numberEXAMPLE18 GXL - 100 - BLUWire GaugeType of WireSpool SizeColor of WireGPT Primary WireGXL : Keep in mind that BULK quantities of wire may vary from time to time.

5 This is becausevendor may change the amount of footage due to production. If you are interested in bulk itwill benefit you to ask our Troy warehouse for any changes in bulk (Thin Wall) & Bonded 1 sizes are available in: 100', 500', 1000' and bulk BlueTa nLt. Green14 - Stock ColorsDescription: Extra Thin Wall XLP WireCan be used in most automotive applications where higher heat resistance, smalldiameter and minimal weight is , bare temperature range is -40 Cto125 dia. & high temperature rating is excellent for under hood applications. Conformsto tight areasUse:Conductor:Temp. Rating: J1128, Type TXL Chrysler Specification MS-8288 Ford Specification ESB-M1L123 AEXAMPLE18 TXL - 100 - BLUWire GaugeType of WireSpool SizeColor of WireTXL wire (Thin Wall)- WHT-BLK-RED-BLU-GRN-ORG-YELB rown - BRN- PUR-GRY-PNK-LBL-TAN- LGR18-2 B16-2 B14-2 B12-2 B18-3 B16-3 B14-3 B12-3 B18-4 B16-4 B14-4 B12-4 B16-5 1 x.

6 X . x . x . x . x . x . x . x . x . x . x . x .42016223248263347743244641055514 sizes are available in: 100', 250', 500', 1000' & bulk ColorsDescription: Flat Multi-Conductor Bonded WirePrimarily used in the construction of wiring harnesses for passenger cars, trucks,tractors and off the road vehicles. Use at 50 volts or , bare Chloride ( )Recommended temperature range is -40 Cto80 resistance to :Conductor:Insulation:Temp. Rating:Features:EXAMPLE18 - 2 B - 250 wire GaugeType of WireSpool SizeBonded Wire2 Conductor: Red & Black3 Conductor: Green, Yellow & Brown4 Conductor: Green, Yellow, Brown & White5 Conductor: Green, Brown, Yellow, Brown&White# J1128, Type GPT Chrysler Specification MS-3450 Ford Specification ESB-M1L56 AOnly 16-2B and 16-4B available in tin platedmarine grade.

7 Call for more information.# of ConductorsW hy us e 16-5 B onded W ire? W ith the a dditiona l brown(Tail Light) wire , a crossover wire on the back of a traileris not Primary wire & Speaker Wire6422-2 SW20-2 SW18-2 SW16-2 SW14-2 SW12-2 1 x . x . x . x . x . x .300610111526505/m5/m5/m4/m3 sizes are available in 100', 250', 500', 1000' and Bulk ColorsDescription: Speaker wire - Type PLT-1 Primarily used for HI-FI and stereo speaker wire , lamps, radios and annealed 1 bare, 1 tin stranded with extra flexible clear for easy handling and :Conductor:Features:Speaker 1/MFeetBulkQuantityFeet16 x 3019 x 2919 x 2719 x 2519 x 2319 x 2119 x 2919 x 2719 x 2519 x 2319 x 3019 x x.

8 X . x . x . x . x . x . x . x . x . x . x .56026364070105150507010014560849/m8/m7/ m5 sizes are available in 100', 500', 1000' and Bulk ColorsDescription: Duplex Primary WireGeneral purpose wiring of automobiles, boats, trucks, buses, tractors, trailers andother motor driven bare rating 105 C. 50 Volts or wire is a cable composed of two or more insulated single conductor cablesheld together with an outer gray PVC jacket to protect against abrasion and :Conductor:Temp. Rating:Features:Duplex Primary Wire2 Conductor: White & Black3 Conductor: Green, White & Black4 Conductor: Green, Red, White & Black# J1128, Type GPTFor 12-2D with a red jacket and black andblue inner conductors usePart #12-2 DR-(spool size)EXAMPLE18 - 2 D - 100 wire GaugeType of WireSpool SizeClear One conductor has tinnedstranding for polarityEXAMPLE22 - 2 SW - 100 wire GaugeSpool Size# of ConductorsType of wire # of ConductorsB a ttery Termina ls continued on following pa - Battery Cable & Bonded Booster CableSF 6SF 4SF 2SF 1SF 1/0SF 2/0SF 3/0SF 4 1/CFeetBulkQuantityFeet266x30420x30665x3 0836x301064 x 301330 x 301665 x 302109 x sizes are available in.

9 25', 50', 100' and 500'Red - REDB lack - BLKS tock ColorsDescription: Combination Welding & Battery CablePrimarily used for battery cable annealed stranded Temperature Range is -70 Fto221 Flex cable is designed for low temperature conditions with an operating flexibilityat minus 70 F. Suitable for all weather. 600 Volt Neoprene Super FlexUse:Conductor:Temp. Rating:Features:Combination Welding & Battery CableEXAMPLESF6 - 50 - REDWire GaugeType of WireSpool SizeColor of WireWhen ordering wire please use the EXAMPLE below to determine the correct part available in Tinned Marine GradeSF 44SF 22SF 11 InsulationThicknessWire 1/CFeetBulkQuantityFeettwo 4 AWGtwo 2 AWGtwo 1 x . x x sizes are available in: 12', 25', 50', 100' and 500'Blue Jacket with one red stripe on oneconductorStock ColorsDescription: Bonded Booster CablePrimarily used for jumper annealed stranded Temperature Range is -70 Fto221 Flex cable is designed for low temperature conditions with an operating flexibilityat minus 70 F.

10 Suitable for all weather. 600 Volt TPR Super FlexUse:Conductor:Temp. Rating:Features:Bonded Booster CableWhen ordering wire please use the EXAMPLEto enter the correct part x 30665 x 30836 x 30 EXAMPLESF44 - 50 wire GaugeType of WireSpool SizeTSC supplies booster cable ends (shown below) turn to page 138 forspecifications and which style is best for your : Keep in mind that BULK quantities of wire may vary from time to time. This is becausevendor may change the amount of footage due to production. If you are interested in bulk itwill benefit you to ask our Troy warehouse for any changes in bulk / Ground Battery Cable & Trailer Cable666 PVC4 PVC2 PVC1 PVC1/0 PVC2/0 1/MFeetBulkQuantityFeet49 x.