FAG Alignment Tools Top-Laser: SMARTY · INLINE · …

1 FAG Alignment ToolsTop- laser : SMARTY INLINE SHIMST echnical InformationA Member of theSchaeffler GroupTop- laser SMARTY is a cost effectivemeasuring instrument for aligningbelt pulleys and chain can make your preventivemaintenance far easier. Alignmentwith SMARTY means good vibra-tions since their levels are low andwear suffered by belts, belt pulleys,bearings and seals is far less. Thismeans a longer service life andgreater reliability of machines andplants, lower energy cost and, all inall, greater cost and advantages Shows parallel and angular mis- Alignment between the two pul-leys.

2 Works considerably faster andmore accurately than other, con-ventional methods. Suitable both for horizontally andvertically mounted machines. Alignment can be done by a sin-gle operator. System is also suitable for non-magnetic wheels or applicationsTop- laser SMARTYF eatures and advantages Main applications Types of misalignment1 Instrument layoutTop-LaserSMARTYLASER RADIATIONDO NOT STARE INTO BEAMDIODE LASER1 mW MAX OUTPUT AT 635-670 nmCLASS II laser PRODUCT12 - 0233205730202 FAG Industrial ServicesGeorg-Sch fer-Stra e 30D-97421 SchweinfurtAVOIDEXPOSUREL aser light is emittedfrom this aperturePart reference surfacesTargetsSmall sheaves min 60 mmLarge sheavesOn/OffBatteriesFront sideBack

3 SideTypes of misalignmentV-beltsFlat beltsToothed beltsAngular misalignmentParallelmisalignmentChain wheelsAngular and parallelmisalignmentEasy to useThe measuring instrument can bemounted in a few seconds. Thelaser line can be seen clearly onthe targets. Your machine is cor-rectly aligned when the laser line isadjusted to match the slots in thetargets. It couldn t be easier!Aluminium disksThe measuring instrument weighsso little that the emitter and thetargets can be attached to nonmag-netic drive pulleys with a strong,double-sided adhesive beam adjustmentThe laser beam emitted by themeasuring instrument is adjustedparallel to the measuring instru-ment s attachment magnets.

4 If anydeviation is detected, the operatoron site can check on a level surfaceand readjust if SMARTYEasy to use2 Example: Alignment of a belt driveWhen aligning pulleys of different widths,adjust the marks in the targetsBBABAABAI ncorrectCorrectTe chnical dataLaser emitterPulleysdiameters of 60 or moreLaser beam angle78 laser class2 Measuring distance10 mBatteries2xR6 (AA) VBattery operation24 h continuousOutput power<1 mWLaser nmHousingABS plasticDimensionsWxHxD188 x 60 x 28 kgTa rg e t s2 magnetic targetsMeasuring accuracybetter than mm or *)*)As a general rule, the deviation (depending on the belt type)

5 Should beless than [ mm/m]Order designationLaser measuring instrument, com-plete, including 2 targets, 2 batter-ies and operating manual, in apadded SMARTYT echnical data Order designation Spare part3 Spare part1 magnetic not look into the laser beam. Donot direct the laser beam into otherpersons INLINEMore than half of all unplannedshutdowns are due to misalignmentand imbalance. These problems canalso arise with flexible new PC-based shaft alignmentsystem FAG Top- laser INLINE enables you to align coupled shaftsaccurately, significantly increasingyour machine easy to mount yields correct results - even ifused by untrained personnel -due to an automatic measuringand positioning method more accurate Alignment thanwith conventional methods ( gauge and straight edge) fast measurement using the con-tinuous sweep method (continu-ous rotary motion/patentedmethod).

6 A 70 rotation is suffi-cient to perform a measurementTop- laser INLINEA dvantages Application Scope of delivery Order designation4(any position and sense of rota-tion) optimised measurements using single beam technology (laserbeam is reflected) helps reduce vibration and fric-tion losses increases your productivity dueto longer machine running times significantly reduced energy con-sumption can be used on any modern lap-top can be used in combination withan FAG Bearing AnalyserSuitcasePC cardSoftwarePostChainBracketTransceiverC ableReflectorApplicationFAG Top- laser INLINE issuitable for aligning cou-pled shafts in motors pumps fans gear boxes(with rolling bearings)Scope of delivery1 transceiver (incl.)

7 A 3-meter cable)1 reflector2 brackets2 chains (300 mm)4 posts (115 mm)1 software (manual, help CD)1 case1 serial PC cardOrder designation(Top- laser INLINE , com-plete) INLINEA ccessoriesChainsFor mounting the brackets on shafts 600 mm longfor shaft diameters of up to 200 mm 1500 mm longfor shaft diameters of up to 500 mmAccessoriesThe extensive range of accessoriesincreases the range of applicationof the basic accessories can be orderedboth as a set in a handy, sturdysuitcase and set, complete1 , 600 mm long2 , 1500 mm long2 , 150 mm long4 , 200 mm long4 , 250 mm long4 , 300 mm long4 fixing devices2 suitcase.

8 Empty1 for Scope ofOrder devicesdeliveryAccessoriesPostsFor mounting components of themeasuring system onto the tension-ing system 150 mm long 200 mm long 250 mm long 300 mm longMagnetic fixing devicesFor fast mounting and fine adjust-ment of the components of themeasuring system at narrow cou-pling flanges62 chains, 300 mm longfor shaft diameters of up to 100 mmfor mounting the brackets on shaftsOrder INLINES pare partsTransceiverCompact, robust transmitter/receiv-er unit for a visible laser beam(red)Order prism with a compact housing,can be mounted onto the tension-ing system by actuating its leverOrder element of the compact chaintensioning systemOrder supplying power to the trans-ceiver and exchanging data withthe control unitOrder Card (type II)

9 Isinserted into the PC to connectthe Top- laser INLINEO rder INLINES pare parts4 posts, 115 mm longfor mounting components of the measuring systemonto the tensioning systemOrder compatible PC programfor saving machine dimensions andalignment conditions, for analysingand printing the plastic suitcase with a foaminsert that protects the device fromshocks during transportOrder to useMount the chain tensioning system at the same angleon both sides of the shaft transceiver on the side of the shaft couplingthat was defined as stationary (pump, fan).

10 Mount reflector on the side of the shaft coupling thatwasdefined as mobile (motor).Connect transceiver to the PC card, insert card into thelaptop. The Top- laser INLINE software will start Enter three machine dimensions, see example Entering the coupling data .M Enter the position of transceiver and reflector rela-tive to the laser beam will be focused on the screen in accord-ance with instructions, see example Scan .The deviations in the horizontal and vertical directionare measured by rotating the coupled shaft by at least70 (any direction).