Feed rate for Solid Carbide Spiral Bits on CNC …

1 Feed rate for Solid Carbide Spiral bits on CNC machines The following charts gives you the recommended feed rates for working with different Spiral family groups on different wood types. It is important to understand that these values are only recommendations, because of the dependency which we have between the cutting conditions and the non uniformity of the wood pieces. Wood fiber direction, wood type, wood humidity, clamping stiffness, machine stiffness etc. All these variables together or one by one can change the cutting condition totally. It is recommended that in any new application you reach the recommended feed rate gradually and if the cutting quality is acceptable you can continue to increase the feed rate values. Please remember the larger your chip per tip (high feed rate) the life time of the tool is increased.

2 Explanation of the charts: Each chart is relating to one type of the different tool families on a different type of wood. Each line on the chart is relating to cutting diameter of the tool, if you cannot find the exact diameter; please relate it as a parallel line to the existing lines. All the information shown by the charts requires a rotation speed of 18,000 RPM, changing the rotation speed has proportionally direct relation to the feed rate. For example if your tool is rotating at 12,000 RPM you have to decrease the feed rate by the relation of 12,000/18,000. Cutting depth is given with values which relate to the diameter. For example cutting diameter is 10mm and Cutting Depth is 20mm so it becomes a cutting depth of 2xD. D. How to get a feed rate value from the chart: 1. You have to pick the right chart according to the tool family and the wood type.

3 Cutting depth 2. Locate your line on the chart according to the cutting diameter size. 3. Evaluate your Cutting Depth according to the cutting diameter Make sure it is equal to 1xD or or 2xD etc. 4. Find the right feed rate according to the Cutting Depth on the chart. Selecting The right Tool Family Routing Spiral Chipbreaker Up Shear Up Shear & Up Shear & Compression Compression Z=3 Z=3 & Down Shear Down Shear Down Shear Z=1 Solid Z=2. Z=2 Z=2 Z=3. Solid Wood Partical boards laminate / Not Not Not without laminate Excellent Recommended Excellent Recommended Excellent Recommended Excellent plywood laminate / Not Not Not without laminate Excellent Recommended Excellent Recommended Excellent Recommended Excellent hard wood Excellent Excellent Fair Excellent Good Excellent Good soft wood Excellent Excellent Good Excellent Good Excellent Fair DIMAR CANADA LTD.

4 K 45 Tandem Road k Concord, Ontario, Canada k L4K 3G1. Tel: (905) 738-7919 k Fax: (905) 738-3933 k Email: Routing Spiral Chipbreaker Up Shear Z=3 Z=3 & Down Shear Z=2. 1 7. 18,000 D= 12,000. D= 16,000 10,000. Feed (mm/Min). Feed (mm/Min). 14,000. 12,000 D= 8,000 D= 10,000. Particl boards 8,000. 6,000 D= x laminate / 6,000 4,000 D= x without laminate 4,000 2,000. x 2,000. 0 0 Dx1 D x2 Dx3. Dx1 D x2 Dx3. Cutting depth (mm) Cutting depth (mm). = 18,000 = 18,000. 2 8. 14,000 D= 9,000 D= 12,000 8,000. Feed (mm/Min). Feed (mm/Min). 7,000. 10,000 D= plywood D= 6,000. 8,000 5,000. laminate / 4,000. 6,000. without laminate x 3,000 D= 4,000 x 2,000 x 2,000 1,000. 0 0 Dx 1 Dx2 Dx3. Dx 1 Dx2 Dx3. Cutting depth (mm) Cutting depth (mm). = 18,000 = 18,000. 3 5. 14,000 D= 14,000 D= 12,000 12,000. Feed (mm/Min).

5 Feed (mm/Min). 10,000 10,000. D= 8,000 D= 8,000. 6,000 6,000. hard wood 4,000 4,000. 2,000 2,000. 0 Dx 1 Dx2 Dx3 0 Dx 1 Dx2 Dx3. Cutting depth (mm) Cutting depth (mm). = 18,000 = 18,000. 4 6. 20,000 D= 16,000 D= 18,000 14,000. Feed (mm/Min). 16,000. Feed (mm/Min). 12,000. 14,000 D= D= 12,000 10,000. 10,000 8,000. soft wood 8,000 6,000. 6,000 4,000. 4,000. 2,000 2,000. 0 0 Dx 1 Dx2 Dx3. Dx 1 Dx2 Dx3. Cutting depth (mm) Cutting depth (mm). = 18,000 = 18,000. DIMAR CANADA LTD. k 45 Tandem Road k Concord, Ontario, Canada k L4K 3G1. Tel: (905) 738-7919 k Fax: (905) 738-3933 k Email: Up Shear & Down Shear Up Shear & Down Shear Compression Z=2 Z=3 Z=1. Solid Wood Solid 11. 14,000 D= 12,000. Feed (mm/Min). 10,000. D= 8,000. 6,000. Particl boards 4,000. laminate /. 2,000. without laminate 0. Dx 1 Dx2 Dx3.

6 Cutting depth (mm). = 18,000. 12. 12,000 D= 10,000. Feed (mm/Min). plywood 8,000 D= laminate / 6,000. without laminate 4,000. 2,000. 0 Dx 1 Dx2 Dx3. Cutting depth (mm). = 18,000. 9 13 14. 12,000 12,000 D= 9,000 D= Feed (mm/Min). D= 8,000. 10,000 10,000. Feed (mm/Min). Feed (mm/Min). 7,000. 8,000 8,000 D= 6,000 D= D= 6,000 5,000. 6,000. hard wood 4,000 D= 4,000 D= 4,000 3,000. x x 2,000 2,000. 2,000. 1,000. 0 0 0. Dx 1 Dx2 Dx3 Dx 1 Dx2 Dx3 Dx 1 Dx2 Dx3. Cutting depth (mm) Cutting depth (mm) Cutting depth (mm). = 18,000 = 18,000 = 18,000. 10 15 D= 14,000 10,000. D= 9,000. 12,000. Feed (mm/Min). 8,000 D= Feed (mm/Min). 10,000 D= 7,000. 8,000 6,000. 5,000. soft wood 6,000 D= x 4,000. 4,000 D= x 3,000. x 2,000. 2,000 1,000. 0 Dx 1 Dx2 Dx3 0 Dx 1 Dx2 Dx3. Cutting depth (mm) Cutting depth (mm). DIMAR CANADA LTD.

7 K 45 Tandem Road k Concord, Ontario, Canada k L4K 3G1. Tel: (905) 738-7919 k Fax: (905) 738-3933 k Email: Compression Z=2. 16. 14,000. D= 12,000. Feed (mm/Min). D= 10,000. 8,000. Particl boards 6,000 D= laminate / 4,000. without laminate 2,000. 0. Dx 1 Dx2 Dx3. Cutting depth (mm). = 18,000. 17. D= 10,000. 9,000. 8,000. Feed (mm/Min). 7,000 D= plywood 6,000. laminate / 5,000. without laminate 4,000 D= 3,000. 2,000. 1,000. 0. Dx 1 Dx2 Dx3. Cutting depth (mm). = 18,000. Plastic DIMAR CANADA LTD. k 45 Tandem Road k Concord, Ontario, Canada k L4K 3G1. Tel: (905) 738-7919 k Fax: (905) 738-3933 k Email.